2006 Harley Davidson SOFTAIL FLHRI Road KING Service Manual

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This manual covers the 2006 motorcycle, a model celebrated for its iconic styling and touring capabilities, built upon the robust Softail platform. Known for its air-cooled, Twin Cam 88 engine...

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Tipo: Motorcycle

Proveedor:

SKU: 76188

Etiquetas: 2006 FLHRI Harley Davidson Motorcycle Motorcycles Road KING SOFTAIL

Variantes de producto

Descripción

This manual covers the 2006 motorcycle, a model celebrated for its iconic styling and touring capabilities, built upon the robust Softail platform. Known for its air-cooled, Twin Cam 88 engine with 1450cc displacement and electronic sequential port fuel injection, this motorcycle offers a blend of classic V-twin performance and rider comfort. Its engineering emphasizes reliability through diligent maintenance, with features like the hidden rear suspension contributing to a smooth ride. The Road King is designed for long-distance cruising and appeals to riders who appreciate timeless American motorcycle design and the distinct experience. This comprehensive service repair manual provides essential information for the maintenance, troubleshooting, and repair of your 2006 motorcycle. It details procedures for all major systems, including the engine, transmission, drivetrain, electrical system, fuel system, braking system, suspension, and bodywork. With step-by-step instructions, detailed diagrams, and diagnostic guidance, this manual is an invaluable resource for owner-operators, independent repair shops, and professional mechanics. It empowers users to perform everything from routine oil changes and inspections to complete component overhauls, ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Softail FLHRI Road King

Year:

Type:

Motorcycle

Generation

Platform:

Softail

👋 Introduction

Market Position

Target Audience:

Owner-operators, independent repair shops, professional mechanics

Competitive Analysis

Value Proposition:

Provides dealership-level repair information in a digital, accessible format, enabling cost savings on maintenance and repairs.

Key Features

Diagrams Illustrations:

High-quality exploded views, schematics, and detailed diagrams for clarity.

Instruction Style:

Step-by-step instructions, written for both novice and experienced users.

Completeness:

Covers the entire motorcycle, from minor adjustments to complete disassembly.

Accessibility:

Digital format allows for easy searching, printing of specific pages, and on-the-go access via smart devices.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Maintenance, Troubleshooting, Repair

Specific Components:

Engine, Transmission, Drivetrain, Chassis, Electrical System, Fuel System, Braking System, Suspension, Bodywork, Instrumentation

Page Count

Estimated Pages:

Approximately 500+

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Twin Cam 88 (1450cc), fuel injection system, ignition system, cooling, lubrication, exhaust

Transmission:

5-speed constant mesh, clutch, gearbox disassembly and assembly, lubrication

Drivetrain:

Belt drive system, primary drive, rear wheel sprocket, belt tension adjustment

Electrical System:

Wiring diagrams, lighting, starting system, charging system (alternator, regulator), battery, ignition switches, fuses, relays, diagnostic codes

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator, evaporative emissions control

Braking System:

Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, brake fluid specifications

Suspension:

Front fork (telescopic), rear shock absorbers, fork oil specifications, seal replacement, spring rates

Bodywork:

Fairing removal and installation, saddlebag mounting, fuel tank, fenders, seat assembly

Instrumentation:

Speedometer, tachometer, fuel gauge, indicator lights, diagnostics display

Procedures Included

Maintenance:

Oil changes, filter replacement, spark plug service, air filter cleaning/replacement, brake fluid flush, clutch adjustment, drive belt tensioning, tire pressure checks, lubrication points

Troubleshooting:

Diagnostic procedures for engine performance, electrical faults, braking issues, starting problems, common issues and their solutions

Repair:

Complete disassembly and reassembly of major components, engine rebuild, transmission repair, fork seal replacement, electrical component repair/replacement

Installation:

Installation of accessories, replacement of worn parts

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications

📊 Manual Specifications

File Format

File Format:

Searchable:

Yes (typically, depending on PDF creation)

Print Quality

Printability:

Full Printable

Zoom Capability:

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 88

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.75 in x 4.00 in (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Performance

Horsepower:

Estimated 60-70 HP (peak, varies with tuning)

Torque:

Estimated 70-75 ft-lbs (peak, varies with tuning)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, 91 octane (R+M)/2 minimum

Lubrication

Oil Type:

Harley-Davidson 20W-50 SYN3 or equivalent motorcycle oil meeting Harley-Davidson specifications.

Ignition

Ignition System:

Solid-state electronic ignition with knock sensor

Spark Plugs:

Harley-Davidson P/N 32300-04 or equivalent (e.g., NGK DCPR7E)

🔧 Transmission

Standard

Transmission Type:

5-speed, constant mesh

Primary Drive:

Duplex chain

Final Drive:

Belt drive

Features

Clutch Type:

Wet, multi-plate

Transmission Oil Type:

Harley-Davidson Formula + Transmission Oil or equivalent

📐 Dimensions

Exterior

Length:

Approx. 95.0 in (2413 mm)

Width:

Approx. 38.5 in (978 mm)

Height:

Approx. 55.5 in (1410 mm)

Weights

Dry Weight:

Approx. 635 lbs (288 kg)

Gross Vehicle Weight Rating:

Approx. 1040 lbs (472 kg)

Fuel Capacity:

5.0 US gal (18.9 L)

Oil Capacity:

3.0 US qt (2.8 L) (with filter change)

🛡️ Safety Features

Ratings

Safety Features:

Integrated braking system, compliance with relevant safety standards for motorcycles of its class.

Active Features

Active Safety:

Responsive braking system, stable handling characteristics

Passive Features

Passive Safety:

Robust frame construction, rider positioning for control.

💡 Technology Features

Infotainment

Infotainment System:

The 2006 FLHRI Road King typically features a classic analog instrument cluster with a speedometer, tachometer, fuel gauge, and indicator lights. Optional premium audio systems may have been available.

Driver Assistance

Driver Assistance:

Not applicable for this era and model type. Focus is on mechanical and rider control.

Connectivity

Connectivity:

None in the modern sense. Primarily mechanical and electrical systems.

🔧 Maintenance

Service Intervals

Initial Service:

First service typically at 1,000 miles (1,600 km) or 1 month.

Subsequent Service:

Regular services every 5,000 miles (8,000 km) or 6 months, including oil and filter changes, inspections.

Major Service:

Spark plug replacement typically every 10,000-15,000 miles, brake fluid flush every 2 years.

Fluid Specifications

Engine Oil:

Harley-Davidson 20W-50 SYN3 or equivalent.

Transmission Oil:

Harley-Davidson Formula + Transmission Oil or equivalent.

Primary Chain Case Oil:

Harley-Davidson Formula + Transmission Oil or equivalent.

Brake Fluid:

DOT 4

Fork Oil:

Harley-Davidson Type 'E' or equivalent (e.g., SAE 10W)

Known Issues

Common Issues:

Potential for oil leaks (especially from primary drive seal), cam chain tensioner wear (later models addressed this with improved designs, but early Twin Cam 88s can be susceptible), stator failure (charging system), starter issues, clutch cable adjustment requirements.

📚 Vehicle History

Brand Heritage

Brand Legacy:

Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and cruiser-style motorcycles.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1983, is characterized by its hidden rear suspension, mimicking the appearance of a hardtail frame while providing modern ride comfort. The Road King is a prominent model within the Softail family, known for its classic styling and touring capabilities.

Production

Manufacturing Location:

United States

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Harley-Davidson Road King series is consistently recognized for its classic styling, comfortable ride, and touring capability, making it a popular choice among cruiser enthusiasts.

Ratings

Reliability Perception:

While known for character and style, Harley-Davidson Twin Cam models of this era require diligent maintenance for optimal reliability, as detailed in the service manual.