Product Offering:
Essential technical documentation for owners and technicians of 2007 Harley-Davidson Softail motorcycles.
Value Proposition:
Provides the same level of detail as official Harley-Davidson service manuals, enabling in-depth maintenance and repair, thereby reducing reliance on expensive dealership services.
Diagnostic Focus:
Emphasis on electrical diagnostics, a critical aspect for modern motorcycles.
Visual Aids:
Includes pictures and part diagrams, enhancing understanding of complex procedures.
Completeness:
Covers complete tear down and rebuild, offering a comprehensive guide for all mechanical and electrical aspects.
Engine System:
Complete disassembly, inspection, repair, and reassembly of all engine components (e.g., cylinders, pistons, crankshaft, camshafts, valvetrain, oil pump).
Fuel System:
Fuel injection system diagnostics and repair (including EFI controller, injectors, fuel pump, sensors), carburetor troubleshooting and adjustment (if applicable to specific Softail variants).
Transmission System:
Six-speed cruise drive transmission disassembly, inspection, repair, and reassembly; clutch operation and service.
Electrical System:
Comprehensive electrical diagnostics, wiring diagrams, component testing, troubleshooting of lighting, ignition, starting, charging, and accessory systems. Includes ECM (Engine Control Module) and BCM (Body Control Module) related diagnostics.
Chassis System:
Frame, suspension (front forks, rear shock absorbers), steering, wheels, and tires; bearing service and replacement.
Brake System:
Brake caliper service, hydraulic system bleeding, pad replacement, rotor inspection, and master cylinder service.
Bodywork And Trim:
Fairings, fenders, fuel tank removal and installation, seat service, and accessory mounting.
Exhaust System:
Exhaust pipe and muffler removal, installation, and gasket replacement.
Maintenance Procedures:
Scheduled maintenance, fluid changes (engine oil, transmission oil, primary chaincase oil), filter replacement, spark plug service, belt inspection and tensioning.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation.
Repair Procedures:
Detailed, illustrated instructions for component removal, repair, and reinstallation for all major systems.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Diagnostic Charts:
Flowcharts and tables for diagnosing electrical and mechanical faults.
Depth Of Coverage:
Complete tear down and rebuild; suitable for both novice and experienced mechanics.
Detail Level:
Detailed step-by-step instructions, often with accompanying diagrams or photographs for clarity.
Engine Family:
Harley-Davidson Twin Cam 96
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
96 cubic inches (1584 cc)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Horsepower Estimated:
Approximately 70-80 HP (at crankshaft, model dependent)
Torque Estimated:
Approximately 86-92 ft-lbs (at crankshaft, model dependent)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI) - likely for 2007 models.
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Ignition Type:
Electronic ignition with knock control
Wheelbase Approx:
64.5 - 66.0 inches (model dependent)
Length Approx:
90.4 - 92.1 inches (model dependent)
Dry Weight Approx:
600 - 670 lbs (model dependent)
Gross Vehicle Weight Rating Approx:
1160 lbs
Fuel Tank Capacity Approx:
5.0 US gallons
Safety Ratings:
N/A (Motorcycle safety ratings are not standardized like automotive; focus is on rider safety features and handling).
Braking System:
Hydraulic disc brakes front and rear, potentially with ABS on certain models (check specific FLST/FXST variant).
Lighting:
Halogen headlight, LED taillight, incandescent turn signals.
Initial Service:
500 miles (800 km) - Engine oil change, primary chaincase inspection/adjustment, check all fasteners.
Regular Maintenance:
Every 5,000 miles (8,000 km) or annually: Engine oil and filter change, transmission oil change, check tire pressure and condition, inspect brake pads, check all cables and control adjustments.
Major Service:
Refer to manual for specific mileage intervals for spark plug replacement, drive belt inspection/replacement, and internal engine/transmission servicing.
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent synthetic motorcycle oil.
Engine Oil Capacity:
Approximately 4 quarts (3.8 liters) with filter change.
Primary Chaincase Oil Type:
Harley-Davidson Genuine Primary Chain Lubricant or equivalent SAE 80W-90 gear oil.
Primary Chaincase Oil Capacity:
Approximately 1 quart (0.95 liters).
Common Wear Items:
Clutch plates, wheel bearings, fork seals, drive belt, and brake pads are common wear items.
Electrical Gremlins:
Some owners report intermittent electrical issues, particularly related to the ignition switch or wiring harness integrity, which this manual's diagnostic section would address.
Engine Vibrations:
While characteristic of V-twins, excessive vibrations may indicate mounting or internal engine issues that require diagnosis.
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and cruiser motorcycles.
Softail Lineage:
The Softail platform, introduced in 1983, is characterized by its hidden rear suspension, giving the appearance of a hardtail frame while providing rider comfort. It has evolved significantly over the years, incorporating new technologies and engine platforms.
Production Location:
United States (Milwaukee, WI and York, PA typically for this era).
