This manual covers the SX 175 and SX 250 models produced between 1974 and 1976. The SX series represented an entry into the off-road and dual-sport segments, often featuring collaboration with Italian manufacturers. These motorcycles, equipped with two-stroke, air-cooled, single-cylinder engines ranging from approximately 175cc to 250cc, utilized a 6-speed constant mesh transmission and chain drive. Notable features include drum brakes for stopping power and a focus on robust, functional design suitable for various riding conditions.
This comprehensive Service Repair Workshop Manual provides essential information for owners, mechanics, and enthusiasts. It details general information, maintenance procedures, chassis components, fuel and cooling systems, engine mechanics, clutch operation, lubrication, and drive systems. The manual also covers transmission, wheels, tires, brakes, suspension, steering, frame, and the electrical system, including wiring diagrams. With step-by-step repair instructions, diagnostic procedures, and technical specifications derived from OEM sources, this manual is an invaluable resource for maintaining and repairing these classic models.
Years Covered:
1974, 1975, 1976
Product Name:
Harley Davidson SX 175 SX 250 1974-1976 Repair Manual PDF Download
Target Audience:
Harley-Davidson SX 175/250 owners, independent mechanics, enthusiasts
Value Proposition:
Provides OEM-level repair and maintenance information, enabling cost savings on service.
Instruction Style:
Clear, concise text with diagrams, illustrations, and wiring schematics for easy comprehension.
Content Accuracy:
Vehicle-specific, not generic information, ensuring accuracy for the SX 175/250 models.
Completeness:
Comprehensive and intact, without missing or corrupt parts/pages.
Major Topics:
General Information, Maintenance, Chassis, Fuel System, Cooling System, Engine, Clutch, Engine Lubrication System, Engine Removal/Installation, Drive, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagram
Estimated Page Count:
Not specified, but comprehensive
Type:
Service Repair Workshop Manual
Engine Systems:
Fuel System, Cooling System, Engine Lubrication System, Engine Mechanical, Clutch
Drivetrain Systems:
Drive, Transmission, Final Drive
Chassis Systems:
Chassis, Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagram
Repair Procedures:
Step-by-step repair instructions for all major systems
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacement
Troubleshooting:
Diagnostic procedures and solutions for common issues
Assembly Disassembly:
Engine Removal/Installation, component reassembly
Diagnostic Capability:
Advanced diagnostics and troubleshooting
Rebuild Capability:
Complete engine and component rebuild procedures
Information Source:
OEM specifications and procedures used by dealership technicians
Compatibility:
All Versions of Windows and Mac
Reader Requirement:
Adobe PDF Reader
Printability:
All pages printable
Binding:
Not applicable (PDF Download)
Paper Type:
Not applicable (PDF Download)
Engine Type:
Two-stroke, air-cooled, single-cylinder (typical for this era and model designation)
Displacement Sx175:
Approximately 175cc
Displacement Sx250:
Approximately 250cc
Carburetor:
Details on specific carburetor models and tuning procedures (e.g., Mikuni or Bing, depending on specific sub-variants)
Fuel Type:
Gasoline, with specific oil-fuel mixture ratios for two-stroke operation
Transmission Type:
6-speed constant mesh
Optional Transmission:
N/A
Clutch Type:
Wet multi-plate clutch
Final Drive Type:
Chain drive
Wheelbase:
Specific to SX 175 and SX 250 models, detailed in manual.
Dry Weight:
Specific to SX 175 and SX 250 models, detailed in manual.
Safety Ratings:
N/A for this era of motorcycle, but manual covers braking system integrity.
Braking System:
Drum brakes front and rear (typical for the era), with detailed inspection and adjustment procedures.
Lighting System:
Headlight, taillight, brake light, turn signals (if equipped), with wiring diagrams for diagnosis.
Infotainment Systems:
N/A (basic motorcycle instrumentation)
Connectivity Features:
N/A
Oil Change Interval:
Detailed in manual, typically based on mileage or operating hours for two-stroke engines (transmission oil).
Spark Plug Replacement:
Specified in manual, typically based on mileage or performance degradation.
Air Filter Cleaning Replacement:
Recommended intervals for cleaning or replacement based on operating conditions, detailed in manual.
Transmission Oil:
Specific grade and type (e.g., SAE 80W API GL-4 gear oil) as per manual.
Brake Fluid:
DOT 3 or DOT 4 (if hydraulic brakes are present, though typically drum brakes used in this era).
2 Stroke Oil Mix:
Specific oil-to-fuel ratio (e.g., 20:1, 24:1, 32:1, 40:1) based on engine manufacturer recommendations and oil type, detailed in manual.
Common Wear Items:
Piston rings, clutch plates, seals, cables, brake shoes (typical for vintage motorcycles).
Carburetor Tuning:
Requires periodic adjustment for optimal performance and emissions, covered in manual.
Ignition System:
Points and condenser maintenance or electronic ignition conversion considerations, detailed in manual.
Manufacturer:
Harley-Davidson Motor Company
Model Context:
The SX series represented Harley-Davidson's venture into the off-road and dual-sport market, often produced in collaboration with Italian manufacturers like Aermacchi.
Production Period:
1974-1976
Awards Certifications:
N/A (manual is a service document, not a vehicle award)