This manual covers the 2006 TLE Ultra Sidecar, a specialized touring motorcycle configuration built upon the renowned Electra Glide Ultra Classic chassis. Known for its robust V-twin engine, comfortable ride, and the added versatility of a sidecar, this model is designed for long-distance travel and carrying capacity. The commitment to quality engineering and rider experience is evident in the durable construction and the distinctive performance characteristics of this machine. The TLE Ultra Sidecar represents a unique blend of classic touring comfort and practical utility, making it suitable for a variety of riding environments and purposes.
This comprehensive workshop service repair manual in English provides detailed guidance for maintaining and repairing the 2006 TLE Ultra Sidecar. It covers all essential systems, including general information, chassis, fuel system, engine, clutch, lubrication, drive, transmission, wheels, tires, brakes, suspension, steering, frame, and the electrical system with wiring diagrams. The manual features step-by-step repair procedures, diagnostic information, and troubleshooting guides, enhanced by hundreds of illustrations and photos. It is designed for both do-it-yourself enthusiasts and professional mechanics, offering the necessary technical depth and clarity to ensure the vehicle remains in optimal working condition.
Platform:
FLHTCU (Electra Glide Ultra Classic chassis, adapted for sidecar)
Target Audience:
Do-it-yourselfers and experienced mechanics.
Value Proposition:
Inexpensive way to keep your vehicle working properly. Immediate download eliminates shipping costs and wait times.
Navigation:
Numbered table of contents for quick information retrieval. Bold figure numbers for easy illustration matching.
Accessibility:
Can be saved to hard drive or burned to CD-ROM.
Multi Style Coverage:
Explicitly states 'ALL STYLES COVERED', implying variations within the TLE Ultra Sidecar model for 2006 are included.
Manual Type:
Workshop Service Repair Manual
Completeness:
Complete official full factory service manual
Page Count Estimate:
Hundreds of pages (specific count not provided but indicative of comprehensive coverage).
General Information:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of machine components.
Troubleshooting:
Combined with electrical service procedures for diagnosing and repairing electrical system problems.
Diagnostics:
Advanced diagnostics for engine, transmission, and electrical systems are covered, facilitated by detailed troubleshooting sections and wiring diagrams.
Depth:
Detailed substeps expand on repair procedure information. Includes notes, cautions, and warnings.
Illustrations:
Hundreds of photos and illustrations guide the reader through each service and repair procedure. Enlarged insets help identify and examine parts.
Repair Specificity:
Detailed instructions for repairs from minor adjustments to major component overhauls, including torque specifications for all fasteners.
Compatibility:
Works under all PC-based Windows operating systems and Mac.
Searchability:
PDF format often allows for text searching, aiding in quick information retrieval.
Printability:
Printable in its entirety or just the pages needed, without any restriction.
Binding:
Digital Download (printable)
Paper Type:
N/A (Digital)
Engine Type:
V-Twin, Air-Cooled (Presumed based on Harley Davidson platform)
Engine Displacement:
Likely 1450cc (88 cubic inches) or 1550cc (95 cubic inches) based on 2006 Ultra Classic models, though specific TLE Ultra Sidecar designation may imply variations.
Fuel Delivery:
Fuel Injection (Likely Electronic Sequential Port Fuel Injection - ESPFI)
Horsepower:
Estimated 60-70 HP (varies based on exact engine displacement and tuning). Specific figures will be in the manual.
Torque:
Estimated 80-90 ft-lbs (varies based on exact engine displacement and tuning). Specific figures will be in the manual.
Transmission Type:
5-speed Cruise Drive Manual
Gear Selection:
Clutch lever and foot shifter.
Transmission Features:
Helical-cut gears for smoother operation and a heavier-duty clutch design for touring and sidecar use.
Configuration:
Motorcycle with integrated sidecar.
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR as it will be higher than standard motorcycle due to sidecar and load capacity.
Dry Weight:
Likely over 800 lbs (standard FLHTCU is around 800 lbs, adding a sidecar increases this significantly). Exact figures will be in the manual.
Payload Capacity:
The manual will specify payload capacity for both the motorcycle and the sidecar, crucial for safe operation.
Braking System:
Dual-disc front brakes, single-disc rear brake, and likely a brake system for the sidecar wheel, all detailed in the manual.
Illumination:
Comprehensive electrical system coverage including headlights, taillights, turn signals, and auxiliary lighting for both motorcycle and sidecar.
Audio System:
Likely includes an AM/FM radio, CD player, and potentially CB radio and intercom functions, typical for Ultra models.
Cruise Control:
Standard on Ultra models, will have diagnostic and repair information.
Wiring Diagrams:
Crucial for diagnosing and repairing all electrical components, including infotainment, lighting, and engine management.
Oil Change Interval:
Presumed to be 5,000 miles or annually, but specific recommendations will be in the manual.
Drive Belt Tension:
Regular checks and adjustments as specified in the manual, typically every 5,000 miles.
Spark Plug Replacement:
Typically at 10,000-20,000 mile intervals, or as specified by Harley Davidson.
Engine Oil Type:
Likely Harley Davidson Genuine V-Twin Motorcycle Oil (e.g., 20W50), as specified in the manual.
Transmission Oil Type:
Harley Davidson Genuine Transmission Lubricant (e.g., Formula +), as specified in the manual.
Primary Chain Case Oil Type:
Harley Davidson Genuine Primary Chain Lubricant (e.g., Formula +), as specified in the manual.
Brake Fluid Type:
DOT 4 or DOT 5.1, depending on Harley Davidson's specific recommendations for the model year.
Fork Oil Type:
Specific weight and type of fork oil will be detailed in the manual.
Sidecar Wheel Bearing Grease:
The manual will specify appropriate grease for sidecar wheel bearings.
Common Wear Items:
Clutch wear, brake pad wear, tire wear, potential electrical connections issues common in older touring bikes.
Brand Focus:
Harley Davidson is renowned for its cruiser motorcycles, touring bikes, and their distinctive V-twin engines and exhaust notes.
Platform Origin:
The TLE Ultra Sidecar is a specialized configuration based on Harley Davidson's touring platform, most notably the Electra Glide Ultra Classic, adapted with a factory or authorized sidecar.
Sidecar Integration:
Sidecar integration requires specific frame reinforcements and handling adjustments, all of which are addressed in this comprehensive manual.
