2006 Harley Davidson TOURING FLHRS Road KING Custom

🏷️ Basic Information

Make:

Harley-Davidson

Model:

FLHRS Road King Custom

Year:

2006

Model Code:

FLHRS

Product Name:

2006 Harley Davidson TOURING FLHRS Road KING Custom Service Repair Manual

👋 Introduction

Positioning:

The FLHRS Road King Custom is a premium cruiser within Harley-Davidson's Touring family, emphasizing style and comfort for long-distance riding with a custom aesthetic.

Competitors 2006:

Competed with models from Indian Motorcycle, Victory Motorcycles, and custom V-twin offerings from other manufacturers. Key differentiators were Harley-Davidson's brand heritage, extensive dealer network, and iconic styling.

Styling:

Lowered profile, custom handlebars, classic tank console, fuel tank styling, and often chrome accents contributing to a distinctive custom look.

Touring Capability:

Designed for long-distance travel with comfortable ergonomics, large fuel tank, and often equipped with removable saddlebags for luggage.

Benefit Statement:

Empowers owners and mechanics with the knowledge to diagnose, repair, and maintain the FLHRS Road King Custom, ensuring reliability and peak performance.

📋 Manual Details

Primary Coverage:

Service, Repair, Maintenance

Vehicle Family:

Touring

Estimated Page Count:

Extensive (Not specified, but typical for full service manual)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital PDF Download

📖 Manual Coverage

Engine:

Complete engine systems, including disassembly, inspection, assembly, and troubleshooting for Twin Cam 88 engine.

Transmission:

Service and repair of the 6-speed Cruise Drive transmission.

Fuel System:

Fuel injection (EFI) system, fuel pump, fuel filter, injectors, and throttle body.

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), starting system, battery, lighting, instrumentation, and accessory wiring.

Chassis Suspension:

Front fork assembly (including internal components and adjustments), rear shock absorbers, swingarm, and wheel bearings.

Brakes:

Hydraulic brake system for both front and rear, including master cylinders, calipers, brake lines, and bleeding procedures.

Clutch:

Clutch operation, adjustment, and component replacement.

Exhaust System:

Exhaust system inspection, removal, and installation.

Bodywork Trim:

Fairings, fenders, fuel tank, seat, saddlebags, and related trim components.

Diagnostic Procedures:

Troubleshooting guides for common and uncommon issues across all systems.

Routine Maintenance:

Oil changes, filter replacements, chain lubrication/adjustment (if applicable), tire pressure checks, brake fluid checks, and general inspections.

Major Repairs:

Engine rebuilds, transmission overhauls, fork seal replacement, brake caliper rebuilds, and electrical component replacement.

Troubleshooting:

Systematic diagnostic steps and fault code interpretation.

Component Disassembly Assembly:

Detailed instructions for taking apart and putting back together virtually every component of the motorcycle.

Wiring Diagrams:

Comprehensive electrical schematics for all model variations.

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

Format:

PDF

Printability:

Full Printable

Image Quality:

Top Quality Diagrams

Binding:

Digital Download (N/A for physical binding)

Paper Type:

Digital Download (N/A for physical paper type)

Zoom Capability:

YES (Zoom IN/OUT)

Searchability:

Likely searchable text within PDF, though not explicitly stated.

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader & WinZip (for extraction)

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Type:

Air-cooled, Twin Cam 88

Displacement:

1450 cc (88 cubic inches)

Bore X Stroke:

3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)

Compression Ratio:

8.8:1

Horsepower Estimated:

Approximately 60-70 HP (at crank, depending on tuning)

Torque Estimated:

Approximately 77-85 ft-lbs (at crank, depending on tuning)

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded Gasoline, 91 Octane or higher recommended

Ignition System:

High-performance, variable timing, crank-position sensor ignition.

Oil System:

Dry-sump, internally oiled, with oil cooler.

🔧 Transmission

Transmission Type:

6-speed Cruise Drive, constant mesh

Gear Ratios:

Specific gear ratios would be detailed in the manual (e.g., 1st: 9.312, 2nd: 6.719, 3rd: 5.132, 4th: 4.082, 5th: 3.407, 6th: 2.875 - values approximate and subject to specific model verification).

Transmission Fluid:

Harley-Davidson GEAR OIL SAE 75W-90 or equivalent.

Clutch Type:

Cable-actuated, multi-plate, wet clutch.

📐 Dimensions

Length:

Approx. 94.5 inches (2400 mm)

Width:

Approx. 37.5 inches (952.5 mm) at handlebars

Height:

Approx. 53.0 inches (1346 mm) at windshield

Dry Weight:

Approx. 717 lbs (325 kg)

Gross Vehicle Weight Rating:

Approx. 1160 lbs (526 kg)

Payload Capacity:

Approx. 443 lbs (201 kg)

Wheelbase:

Approx. 63.5 inches (1613 mm)

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

🛡️ Safety Features

Crash Test Ratings:

Motorcycle safety is not rated by typical automotive crash test agencies (NHTSA, IIHS). Safety relies on design, rider skill, and adherence to maintenance.

Braking System:

Dual-disc front brakes, single-disc rear brake with hydraulic actuation.

Suspension:

Tuned suspension for stability and handling.

Lighting:

Halogen headlight, taillight, brake lights, and turn signals for visibility.

Frame Construction:

Sturdy steel frame designed for touring stability.

💡 Technology Features

Audio System:

Typically equipped with a radio and CD player, often with handlebar-mounted controls. Specific features may vary by original equipment or dealer-installed options.

Instrumentation:

Analog speedometer, tachometer, fuel gauge, voltmeter, oil pressure gauge, and indicator lights.

Cruise Control:

Available as an option or standard on some touring models, providing rider comfort on long journeys.

Diagnostic Ports:

On-board diagnostics (OBD) port for electronic diagnostic tools, allowing access to fault codes and data.

🔧 Maintenance

First Service:

Typically at 1,000 miles (1600 km) for initial break-in service: oil change, primary chain adjustment, spark plug inspection, and general check.

Subsequent Service:

Every 5,000 miles (8,000 km) or annually, whichever comes first. This includes engine oil and filter change, transmission fluid check, brake fluid check, and other inspections.

Major Service:

Refer to the manual for specific mileage or time intervals for tasks like valve adjustments, belt inspection, and fork oil changes.

Engine Oil:

Harley-Davidson SYN3 (SAE 20W-50) or other API CI-4 approved synthetic motorcycle oil.

Engine Oil Capacity:

3.5 US quarts (3.3 Liters) with filter change.

Primary Chain Case Fluid:

Harley-Davidson Primary Oil SAE 90 or equivalent.

Primary Chain Case Capacity:

Approximately 1 US quart (0.95 Liters).

Brake Fluid:

DOT 4 hydraulic brake fluid.

Common Wear Items:

Clutch cable wear, fork seals, wheel bearings, and brake pad wear are common maintenance items.

Electrical Connections:

Corrosion or loose connections in the electrical system can lead to intermittent issues, often addressed by inspecting and cleaning connectors.

Engine Performance Variations:

Slight performance variations may occur due to EFI tuning and ambient conditions; the manual provides diagnostic steps for deviations.

📚 Vehicle History

Heritage:

Harley-Davidson boasts a rich history dating back to 1903, known for its iconic V-twin engines and a loyal customer base.

Road King Lineage:

The Road King model has been a cornerstone of Harley-Davidson's touring line since the 1990s, evolving with updated powertrains and features while retaining its classic styling.

Flhrs Specifics:

The 'S' designation in FLHRS often signifies custom styling elements, distinguishing it from standard Road King models.

Manufacturing Location:

United States (York, Pennsylvania and Milwaukee, Wisconsin plants historically).

Production Period:

The FLHRS was produced for several years in the mid-2000s as part of the Touring line.

🏆 Awards & Recognition

Brand Awards:

Harley-Davidson as a brand has received numerous accolades over its history for product quality, design, and market leadership in the cruiser segment.

Customer Satisfaction:

Generally high customer satisfaction ratings for Harley-Davidson motorcycles, driven by brand loyalty and riding experience.