Positioning:
Essential resource for owners and independent mechanics seeking to maintain, repair, or diagnose Harley-Davidson 2009 Touring motorcycles.
Comparison:
Offers a level of detail comparable to or exceeding factory service manuals provided to authorized dealerships.
Features:
Official factory content, detailed diagrams, step-by-step procedures, troubleshooting guides, torque specifications, wiring schematics.
Engine And Drivetrain:
Engine disassembly, assembly, troubleshooting, fuel injection, ignition system, exhaust system, clutch, primary drive, transmission, final drive.
Chassis And Suspension:
Frame, front fork, rear suspension, wheels, tires, brakes (hydraulic disc), steering.
Electrical And Lighting:
Battery, charging system, ignition system, lighting (headlight, taillight, turn signals), instrumentation, audio system, security system, wiring diagrams.
Bodywork And Trim:
Fairings, saddlebags, tour-pak, seats, fenders, paint repair, decorative elements.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, brake fluid service, tire pressure checks, belt inspection, battery maintenance.
Diagnostics And Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, error code interpretation, electrical troubleshooting guides.
Repair And Rebuild:
Detailed instructions for component disassembly, repair, and reassembly of all major motorcycle systems.
Technical Specifications:
Torque specifications, clearances, fluid types and capacities, electrical specifications, diagnostic parameters.
Diagnostic Tools:
Information on using diagnostic tools and understanding diagnostic trouble codes (DTCs) for the EFI system.
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and wiring schematics.
Searchability:
Searchable text for quick access to information.
Print Quality:
High-resolution scans for clarity of diagrams and text.
Binding:
N/A (PDF format - digital)
Paper:
N/A (PDF format - digital)
Manual Scope:
This is a factory-level workshop manual, providing the same comprehensive information used by dealership technicians.
Engine Type:
Air-cooled, Twin Cam 96 (1584cc) V-Twin
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Engine Oil Type:
Harley-Davidson SYN3 or equivalent SAE 20W-50 Premium Motorcycle Oil
Engine Oil Capacity:
3.7 US qt. (3.5 L)
Valve Train:
Overhead Valves (OHV), 2 valves per cylinder
Horsepower:
Approx. 70-75 HP (Varies slightly by model and tune)
Torque:
Approx. 90-95 ft-lbs @ 3500 RPM (Varies slightly by model and tune)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2
Length:
Approx. 97.4 in. (2474 mm) (Varies by model - e.g., Ultra Classic)
Wheelbase:
Approx. 63.5 in. (1613 mm) (Varies by model)
Dry Weight:
Approx. 700-800 lbs (318-363 kg) (Varies by model)
Gross Vehicle Weight Rating:
Approx. 1260-1300 lbs (572-590 kg) (Varies by model)
Crash Testing:
Motorcycles are not typically subjected to standardized crash testing like automobiles; safety is inherent in design and rider skill.
Braking System:
Hydraulic disc brakes, dual front, single rear. Optional ABS available on some models.
Lighting:
Full complement of headlights, taillights, brake lights, and turn signals for visibility.
Security:
Factory installed security system with immobilizer (on most models).
Audio System:
Advanced Audio System (e.g., Harman Kardon) with AM/FM, CB/Intercom (on applicable models), CD/MP3 player, and auxiliary input.
Display:
Integrated color display for radio, navigation (optional), and system information.
ABS:
Anti-lock Braking System (ABS) available as an option on many 2009 Touring models.
Connectivity Features:
Accessory ports for charging electronic devices, optional GPS integration.
First Service:
1000 miles or 1 month, whichever comes first (includes engine oil and filter change, inspection of various components).
Subsequent Service:
Every 5000 miles or 6 months, whichever comes first (includes oil change, filter change, inspections, lubrication).
Brake Fluid Service:
Every 24 months or as needed, depending on mileage and environment.
Primary Chain Case Oil:
Harley-Davidson Formula+ or equivalent SAE 50 API GL-4 Gear Oil (Capacity: 1 US qt / 0.95 L)
Brake Fluid:
DOT 4 (check specific model for variations)
Fork Oil Type:
Harley-Davidson Factory Fork Oil, Formula 20W (or equivalent specific viscosity)
Fork Oil Capacity:
Approx. 12.3 US fl oz (364 ml) per fork leg (Varies by model and fork type)
Clutch Fluid:
Harley-Davidson DOT 4 Brake Fluid (for hydraulic clutch systems)
Common Concerns 2009:
Potential for early clutch wear (especially under heavy load), occasional issues with ABS sensors, exhaust flange leaks, and fuel pump concerns (though less prevalent on 2009 models compared to earlier years). The manual provides detailed troubleshooting for these.
Heritage:
Harley-Davidson boasts a rich heritage dating back to 1903, synonymous with American motorcycling culture and freedom.
Touring Lineage:
The Touring line has evolved significantly, starting with models like the FL Electra Glide, continuously refining comfort, technology, and performance for long-distance riding.
Manufacturing Location:
Primarily manufactured in York, Pennsylvania, and Milwaukee, Wisconsin, USA.
