🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring

Year:

2005

Engine Type Covered:

Twin Cam 88, Twin Cam 88B (Balanced), potential Twin Cam 103 (CVO)

Model Platform Code:

V-Twin

👋 Introduction

Target Audience:

Harley-Davidson Owners, Independent Repair Shops, DIY Enthusiasts

Value Proposition:

Provides in-depth technical information crucial for maintaining and repairing the 2005 Harley-Davidson Touring models, empowering owners to perform their own maintenance or understand professional work.

Content Focus:

Detailed step-by-step instructions, comprehensive troubleshooting, and essential technical specifications for the 2005 Touring platform.

📋 Manual Details

Engine Coverage:

All Engine Variants

Chassis Coverage:

Frame, Suspension, Brakes, Wheels, Tires

Electrical Coverage:

Wiring Diagrams, Ignition, Lighting, Accessories

Bodywork Coverage:

Fairings, Saddlebags, Fenders, Trim

Drivetrain Coverage:

Clutch, Transmission, Final Drive

Estimated Pages:

High (Typical for comprehensive service manuals, estimate 700-1000+ pages)

Searchability:

Digital format allows for keyword searching, significantly enhancing usability.

Type:

Service and Repair Manual

Content Type:

Workshop Manual / Service Manual

Primary Language:

English

Delivery Format:

Downloadable Digital File (PDF assumed)

File Size Estimate:

Moderate to Large (depending on image quality and detail), typically 50MB - 200MB+

📖 Manual Coverage

Powertrain:

Engine (Twin Cam 88/103, Carbureted & EFI), Fuel System, Exhaust System, Lubrication System, Cooling System (if applicable to specific models), Clutch, Transmission (5-Speed Cruise Drive), Final Drive (Belt Drive)

Chassis And Suspension:

Frame, Front Fork Assembly (Telescopic), Rear Suspension (Swingarm, Shock Absorbers), Steering System, Brake System (Front & Rear Disc Brakes, ABS availability)

Electrical And Ignition:

Battery, Charging System (Stator, Regulator/Rectifier), Ignition System (Ignition Module, Spark Plugs), Starting System (Starter Motor), Lighting System (Headlamp, Taillight, Turn Signals), Gauges and Instruments, Electrical Accessories, Wiring Diagrams

Body And Trim:

Fairings (Batwing, King/Queen), Saddlebags, Tour-Pak (if equipped), Fenders, Seats, Handlebars, Mirrors, Windshields, Fuel Tank, Paint and Finish

Comfort Features:

Seat adjustment, windshield mounting/adjustment, fairing and saddlebag removal/installation.

Security System:

Operation and troubleshooting of the factory H-D Smart Security System (if equipped).

Maintenance Procedures:

Oil Changes, Filter Replacements (Oil, Air), Spark Plug Replacement, Tire Pressure Checks and Adjustments, Brake Fluid Flush, Chain/Belt Inspection and Adjustment (Final Drive), Battery Maintenance

Repair Procedures:

Engine Top-End Rebuild (Cylinder Heads, Piston Rings), Clutch Service, Transmission Overhaul, Fork Seal Replacement, Brake Pad Replacement, Wheel Bearing Replacement, Starter Motor Replacement, Charging System Diagnosis and Repair, Fuel System Cleaning and Diagnosis (Carburetor/EFI)

Troubleshooting Guides:

Diagnostic Flowcharts for Common Issues (e.g., No-Start, Poor Running, Electrical Faults)

Wiring Diagrams:

Detailed schematics for all electrical systems, color-coded where applicable

Installation Procedures:

Guidance on installing common accessories and replacement parts.

Diagnostic Codes:

Information on reading diagnostic trouble codes (DTCs) for EFI models, aiding in troubleshooting.

Diagnostic Capabilities:

Advanced diagnostic procedures for engine management systems (EFI), electrical faults, and mechanical issues. Includes specifications for testing components.

Rebuild Scope:

Comprehensive guidance for major component overhauls and rebuilds, including engine internal components, transmission, and suspension units.

Special Tools:

Identification and usage instructions for specialized tools required for specific procedures (e.g., engine assembly, suspension work).

Specification Charts:

Includes detailed specification charts for engine torque, clearances, fluid capacities, tire pressures, electrical parameters, and more.

📊 Manual Specifications

Digital Format:

PDF (Searchable, Printable)

Image Resolution:

High resolution for clear diagrams and photographs

Physical Binding:

N/A (Digital Download)

Physical Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Family:

Harley-Davidson Twin Cam

Displacement Options:

88 cubic inches (1442cc) and potentially 103 cubic inches (1688cc) for CVO models or aftermarket upgrades

Engine Configuration:

Air-Cooled, 45-degree V-Twin

Horsepower Approximate:

65-75 HP (Varies by specific engine and tuning)

Torque Approximate:

85-95 lb-ft (Varies by specific engine and tuning)

Fuel Delivery:

Carbureted (Keihin CV) or Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (91+ Octane Recommended)

Carburetor Details:

Keihin CV 40mm carburetor tuning and overhaul procedures (for carbureted models).

Efi System Details:

Fuel pump, fuel injectors, throttle body, and ECM diagnostics and service (for EFI models).

🔧 Transmission

Transmission Type:

5-Speed Cruise Drive Constant Mesh

Optional Transmission:

N/A for 2005 standard models

Final Drive:

Enclosed Belt Drive

Clutch Type:

Wet, Multi-plate

📐 Dimensions

Wheelbase Approximate:

63.5 inches (1613 mm)

Seat Height Approximate:

25.5 inches (648 mm)

Dry Weight Approximate:

720-750 lbs (327-340 kg) depending on model variant

🛡️ Safety Features

Crash Test Information:

Motorcycles of this era are not subjected to standardized crash testing like automobiles. Safety focus is on rider control and stability.

Braking System:

Dual-Piston Caliper Disc Brakes (Front & Rear). Some models may have optional ABS (Anti-lock Braking System).

Lighting:

Halogen Headlamp, LED Taillight, Amber Front/Rear Turn Signals

💡 Technology Features

Audio System:

Factory-installed AM/FM Radio with Cassette Player and/or CD Player (model dependent). CB Radio and intercom options available on some models.

ABS Availability:

Optional on certain 2005 Touring models.

Cruise Control:

Available as a factory option or aftermarket upgrade on many models.

🔧 Maintenance

Engine Oil Change:

Every 2,500-5,000 miles or annually, whichever comes first (refer to specific model recommendations)

Transmission Oil Change:

Every 5,000-10,000 miles or annually

Primary Chain Case Oil Change:

Every 2,500-5,000 miles or annually

Belt Drive Tension Check:

Every 5,000 miles

Engine Oil Type:

Harley-Davidson recommended 20W-50 Motorcycle Oil or equivalent (e.g., SYN3)

Transmission Oil Type:

Harley-Davidson Formula Plus or equivalent gear oil

Primary Chain Case Oil Type:

Harley-Davidson primary fluid or equivalent motorcycle primary lubricant

Brake Fluid Type:

DOT 4

Fork Oil Type:

Specific weight motorcycle fork oil (refer to manual for exact viscosity)

Common Wear Items:

Clutch wear, starter solenoid issues, charging system components (stator/regulator), fork seals, and potential for fuel line leaks on EFI models.

Engine Considerations:

Cam chain tensioner wear (pre-2007 Twin Cam models may require inspection/upgrade), potential oil leaks from gaskets.

📚 Vehicle History

Manufacturer History:

Harley-Davidson Motor Company, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser/touring motorcycles.

Touring Platform Evolution:

The Touring line has evolved significantly, with the 2005 models featuring the then-current Twin Cam engine and chassis designs, building upon decades of touring motorcycle development.

Touring Models Included:

Electra Glide Standard, Electra Glide Classic, Ultra Classic Electra Glide, Road King, Road King Classic, Street Glide (introduced late 2005 for 2006 model year, but the manual likely covers the 2005 platform broadly).

Manufacturing Location:

United States (York, Pennsylvania and Milwaukee, Wisconsin)