Engine Code:
103 cu in (1690 cc) V-Twin (likely Twin Cam 103 for many Touring models in 2009)
Vin Code:
Refer to vehicle's VIN plate; typically 17 characters detailing manufacturer, model, engine, year, and manufacturing plant.
Market Position:
Harley-Davidson Touring motorcycles represent the premium segment of the cruiser market, designed for long-distance riding and comfort. This manual targets owners and independent repair shops seeking in-depth service information.
Competitive Analysis:
Competes with other large-displacement touring motorcycles from brands like Indian, BMW (R series), and Honda (Gold Wing). The Twin Cam engine and established platform offer a distinct riding experience and established service network.
Key Features:
The 2009 Touring models represent a mature platform with the introduction of the 6-speed Cruise Drive transmission and the availability of the larger 103 cu in engine on select models, enhancing performance and comfort for touring.
Manual Type:
Workshop Service & Repair Manual
Format:
Downloadable (likely PDF)
Model Coverage:
All Harley-Davidson Touring models equipped with the 103 cu in Twin Cam engine for the 2009 model year.
Estimated Page Count:
Variable, typically 500-1000+ pages for a comprehensive workshop manual.
Powertrain:
Engine (Twin Cam 103), Fuel System (EFI), Exhaust System, Transmission (6-speed Cruise Drive), Primary Drive, Clutch.
Chassis And Suspension:
Frame, Front Suspension (forks), Rear Suspension (shock absorbers), Wheels, Tires, Brakes (front & rear disc), Steering.
Electrical And Ignition:
Ignition System, Starting System, Charging System, Battery, Lighting, Instrumentation, Wiring Diagrams, Audio System, Security System.
Body And Accessories:
Fairings, Saddlebags, Tour-Pak, Seat, Handlebars, Controls, Body Panels, Fasteners, Accessories Installation.
Maintenance:
Scheduled maintenance intervals, fluid changes (engine oil, primary oil, transmission oil), filter replacements, brake inspections, tire pressure checks, battery maintenance.
Diagnostics:
Troubleshooting guides for common issues, diagnostic procedures for electrical and mechanical systems, error code interpretation (if applicable).
Repair And Rebuild:
Detailed step-by-step instructions for disassembly, inspection, repair, and reassembly of all major components and systems. Engine rebuild procedures, transmission overhaul, brake caliper servicing, suspension fork rebuild.
Technical Specifications:
Torque specifications for all fasteners, electrical component resistance and voltage checks, fluid capacities and types, engine timing specifications, chassis alignment data.
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and experienced DIY enthusiasts.
File Format:
Digital Download (likely PDF)
Print Quality:
Professional quality, designed to replicate dealer manuals. High-resolution diagrams and clear text.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Searchability:
Likely fully searchable PDF, allowing quick access to specific information.
Engine Type:
Air-cooled, Twin Cam 103, V-Twin
Displacement:
103 cubic inches (1690 cc)
Bore X Stroke:
3.875 in x 4.38 in (98.4 mm x 111.3 mm)
Compression Ratio:
Typically around 9.0:1 for the Twin Cam 103
Horsepower:
Estimated 70-80 HP (exact figures vary by model and tune)
Torque:
Estimated 95-100 lb-ft at 3500 RPM (exact figures vary by model and tune)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, 91 octane (RVP 70 kPa) or higher recommended
Oil Type:
Harley-Davidson 20W-50 SYN3 (Synthetic 3 Technology) or equivalent V-Twin specific motorcycle oil meeting Harley-Davidson specifications.
Oil Capacity:
Approximately 3.5 quarts (3.3 liters) with filter change.
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.900, 5th: 3.170, 6th: 2.790 (approximate ratios, may vary slightly by model)
Primary Drive:
Gear drive
Features:
Helical cut gears for quieter operation, integrated oiling system for engine and transmission.
Transmission Oil Type:
Harley-Davidson Formula+ (or equivalent transmission fluid meeting Harley-Davidson specifications).
Transmission Oil Capacity:
Approximately 1.0 quart (0.95 liters).
Length:
Varies by model (e.g., Road King, Electra Glide), typically 96-100 inches (2438-2540 mm).
Seat Height:
Unladen, typically 26-29 inches (660-737 mm).
Dry Weight:
Varies by model, typically 700-800 lbs (318-363 kg).
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 1200-1300 lbs (544-590 kg).
Cargo Capacity:
Significant due to saddlebags and optional Tour-Pak, capacity varies by model and accessory configuration.
Safety Ratings:
Not typically rated by organizations like NHTSA or IIHS due to being a motorcycle. Safety is based on design, braking, and rider skill.
Active Safety Features:
Linked braking system (on some models), ABS (Anti-lock Braking System) as an option on many Touring models for 2009, powerful disc brakes, stable chassis.
Passive Safety Features:
Integrated lighting, sturdy frame, rider-assist features like cruise control (on some models), fairings for wind protection.
Infotainment System:
Depending on the specific Touring model (e.g., Electra Glide), a premium sound system with AM/FM radio, CD player, CB radio, and intercom might be standard or optional. Later models integrated more advanced infotainment.
Cruise Control:
Cruise control was available as an option or standard on higher-trim Touring models in 2009.
Connectivity:
Limited by modern standards. Primarily audio system connectivity (CD, potentially auxiliary input on some models). No Bluetooth or smartphone integration on base models.
Initial Service:
First service typically at 1,000 miles (1600 km) or 6 months, whichever comes first. Includes oil change, primary chain tension adjustment, inspection of various components.
Subsequent Service:
Subsequent services typically every 5,000 miles (8000 km) or 12 months. Includes oil changes, filter replacements, brake inspection, lubrication, and more detailed checks.
Engine Oil Spec:
Harley-Davidson 20W-50 SYN3 or equivalent.
Transmission Oil Spec:
Harley-Davidson Formula+ or equivalent.
Primary Oil Spec:
Harley-Davidson Formula+ or equivalent.
Brake Fluid Spec:
DOT 4 High-Performance DOT 4 Brake Fluid (refer to manual for specific fluid requirements).
Known Issues:
Potential issues on this platform can include primary chain tensioner wear (especially early versions), oil leaks from the crankcase or transmission seals, clutch drag, and electrical gremlins if not properly maintained. Brake pad wear and fork seal leaks are also common maintenance items.
Brand Heritage:
Harley-Davidson boasts a long and rich heritage in American motorcycling, dating back to 1903. The brand is synonymous with freedom, the open road, and a distinct lifestyle.
Model Evolution:
The Touring platform has evolved significantly over decades, with key milestones including the introduction of the Batwing fairing, the Shovelhead, Evolution, and then the Twin Cam engines. The 2009 models represent the refined Twin Cam era with the addition of the 6-speed transmission and advanced touring features.
Production Location:
Primarily manufactured in the United States (e.g., York, Pennsylvania; Milwaukee, Wisconsin).
