🏷️ Basic Information

Make:

Harley-Davidson

Model:

Touring Motorcycles (All Models)

Model Variants:

Includes but not limited to: Electra Glide, Road Glide, Street Glide, Road King, Ultra Limited, CVO models.

Year:

2015, 2016

Oem Manual Equivalent Codes:

Likely corresponds to official Harley-Davidson service manuals for the specified years and model families.

👋 Introduction

Positioning:

Essential resource for owners and independent technicians working on Harley-Davidson Touring motorcycles, offering professional-level repair and maintenance guidance.

Value Proposition:

Provides the depth and detail necessary to perform all maintenance and repair tasks, saving money compared to dealership labor and ensuring correct procedures are followed.

Completeness:

Covers all models within the specified years, offering a unified resource for a wide range of Touring motorcycles.

Illustration Quality:

Contains detailed diagrams, exploded views, and photographic illustrations to aid in understanding complex procedures.

Troubleshooting Effectiveness:

Organized troubleshooting sections help diagnose issues efficiently, reducing repair time.

📋 Manual Details

Coverage Scope:

Comprehensive workshop service and repair.

Estimated Page Count:

Varies significantly by model, but typically 1000+ pages for a complete set covering all Touring models.

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable (likely PDF)

📖 Manual Coverage

Powertrain:

Engine assembly, disassembly, inspection, repair, lubrication, cooling system, fuel system, exhaust system.

Drivetrain:

Clutch operation, transmission service, final drive (belt drive) inspection and maintenance, primary drive.

Chassis:

Frame inspection, suspension (forks, rear shocks), steering system, wheel bearings, brake system (front and rear), ABS components.

Electrical:

Battery, charging system (alternator, regulator), ignition system, starting system, lighting, instrumentation, audio systems, security system, wiring diagrams, diagnostic codes.

Bodywork And Trim:

Fairings, saddlebags, tour-paks, seats, fenders, fuel tank removal and installation, trim components.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, brake fluid service, tire pressure checks, belt tension adjustment, battery maintenance.

Diagnostics And Troubleshooting:

Diagnostic trouble codes (DTCs), troubleshooting charts, component testing procedures, symptom-based diagnostics.

Repair And Rebuild:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.

Special Tools:

Identification and usage of specialized Harley-Davidson tools required for specific repairs.

Depth:

Extremely detailed, covering everything from basic fluid checks to complete engine and transmission rebuilds.

Diagnostic Tools Coverage:

Information on using Harley-Davidson's Digital Technician and relevant scan tools for diagnostics.

Torque Specifications:

Comprehensive torque values for all critical fasteners.

Wiring Diagrams:

Detailed, color-coded electrical schematics for all systems.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Quality:

High-resolution scans ensuring legibility of text and diagrams.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Text Searchability:

Typically searchable text within the PDF, allowing for quick access to specific topics.

⚙️ Engine Specifications

Engine Family 2015:

Twin Cam 103 (most models), Twin Cam 110 (CVO models).

Engine Family 2016:

Twin Cam 103 (most models), Twin Cam 110 (CVO models), introduction of Milwaukee-Eight 107 on select Touring models (e.g., Road Glide Ultra, Ultra Limited, CVO Limited).

Typical Horsepower 103:

Approx. 70-75 HP (at crankshaft, dependent on specific tune and emissions).

Typical Torque 103:

Approx. 98-105 lb-ft (at crankshaft).

Typical Torque 110:

Approx. 115-120 lb-ft (at crankshaft).

Fuel Injection:

Electronic Sequential Port Fuel Injection (ESPFI) - Harley-Davidson's proprietary system.

Cooling Method:

Air-cooled (most models), some CVO models may have oil coolers.

Oil Type Specification:

Harley-Davidson Genuine SYN3 (Synthetic) SAE 20W-50 or equivalent motorcycle-specific synthetic oil meeting Harley-Davidson P/N 99824-01 (formerly HD-360) or similar API CI-4 specification.

Oil Capacity With Filter Twin Cam:

Approx. 4 quarts (3.8 liters).

🔧 Transmission

Type:

6-speed Cruise Drive manual transmission.

Options:

N/A for factory specification; manual transmission is standard.

Gear Ratios:

Specific gear ratios vary by model and year, but are detailed in the manual.

Transmission Fluid:

Harley-Davidson V-Twin Transmission Fluid (SAE 80W-90) or equivalent API GL-5 specification.

Type:

Primary chain drive with a wet, multi-plate clutch.

Fluid Type:

Harley-Davidson Primary Chaincase Lubricant (SAE 75W-140) or equivalent API GL-5 specification.

📐 Dimensions

Wheelbase Typical:

Approximately 63.5 - 64.5 inches (1613 - 1638 mm).

Seat Height Laden:

Approximately 25.5 - 27.0 inches (648 - 686 mm), model dependent.

Dry Weight Typical:

Approximately 800 - 850 lbs (363 - 386 kg).

Gross Vehicle Weight Rating Gvwr:

Typically around 1360 lbs (617 kg).

Saddlebag Capacity:

Approx. 2.2 cubic feet (62 liters) total.

Tour Pak Capacity:

Optional, typically adds an additional 2.2 - 2.5 cubic feet (62 - 71 liters).

🛡️ Safety Features

Crash Test Ratings:

Motorcycles are not subject to standardized crash test ratings like passenger vehicles.

ABS:

Anti-lock Braking System (ABS) is standard or optional on most models.

Linked Brakes:

Some models may feature linked brake systems.

Lighting:

Halogen or LED headlights, front and rear turn signals, brake lights, and tail lights.

Cruise Control:

Standard on most Touring models for improved long-distance safety and fatigue reduction.

Security System:

Factory-installed immobilizer system with key fob.

💡 Technology Features

Boom Box Infotainment:

Features the 'Boom! Box' infotainment system with features like AM/FM radio, CB, intercom, navigation, Bluetooth connectivity, and USB input on many models.

Screen Type:

Color touchscreens ranging from 4.3-inch to 6.5-inch depending on the model and trim level.

Cruise Control:

Standard electronic cruise control on most models.

Bluetooth:

Bluetooth pairing for audio streaming and hands-free calling.

Usb Port:

USB port for device charging and media playback.

Diagnostic Interface:

OBD-II style diagnostic connector, typically under the seat, used with Harley-Davidson's Digital Technician II diagnostic tool.

🔧 Maintenance

First Service:

Typically at 1,000 miles (1,600 km).

Subsequent Service:

Generally every 5,000 miles (8,000 km) or annually, whichever comes first.

Specific Item Intervals:

Includes intervals for spark plug replacement, brake fluid flush, clutch fluid flush, transmission fluid change, primary chaincase lubrication change, engine oil and filter change, belt tension check, and tire inspection.

Brake Fluid:

DOT 4 (non-silicone based) brake fluid. Ensure specific Harley-Davidson fluid is used where specified.

Coolant:

N/A (Air-cooled engines)

Cam Chain Tensioners Twin Cam:

Hydraulic cam chain tensioners in earlier Twin Cam engines (pre-2007) were known to wear; later models (2007+) use an improved shoe-style tensioner which also requires periodic inspection/replacement. The manual details inspection procedures.

Charging System Reliability:

While generally reliable, issues with the stator or regulator can occur; the manual provides diagnostic procedures.

Exhaust Leaks:

Potential for exhaust header leaks at the cylinder head, requiring proper tightening or replacement of gaskets/flanges.

📚 Vehicle History

Heritage:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.

Touring Line Evolution:

The Touring line evolved from early large touring bikes, with significant development in comfort, storage, and performance leading up to the 2015-2016 models. The introduction of Project Rushmore significantly updated the platform.

Project Rushmore:

The 2014 model year marked the introduction of Project Rushmore, which brought major updates like the Batwing fairing improvements, new saddlebags, improved ergonomics, and the High Output Twin Cam 103 engine.

Manufacturing Location:

Primary manufacturing in York, Pennsylvania, and Milwaukee, Wisconsin, USA.

🏆 Awards & Recognition

Brand Recognition:

Harley-Davidson consistently ranks high in brand loyalty and customer satisfaction within the motorcycle industry.

Customer Satisfaction Index:

While specific model awards may vary, Harley-Davidson as a brand frequently receives positive scores in customer satisfaction surveys for its touring motorcycles.

Manufacturing Standards:

Adherence to ISO 9001 quality management standards in manufacturing facilities.