Harley FLHTC Electra Glide Classic 2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC Electra Glide Classic Year: 2011 Vehicle Type: Touring Motorcycle Codes Model Code: FLHTC 👋 Introduction Market Position Segment: Premium Grand American Touring...

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Tipo: Motorcycle

Proveedor:

SKU: 484396

Etiquetas: 2011 FLHTC Electra Glide Classic Harley Harley Davidson Misc Motorcycle Motorcycles

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Descripción

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Year:

Vehicle Type:

Touring Motorcycle

Codes

Model Code:

FLHTC

👋 Introduction

Market Position

Segment:

Premium Grand American Touring Motorcycle

Target Audience:

Long-distance riders, touring enthusiasts, owners seeking self-sufficiency in maintenance and repair.

Competitive Analysis

Key Competitors:

Other large displacement touring motorcycles from brands like Indian, Honda (Gold Wing series), BMW (R-series touring), and Kawasaki (Voyager series).

Key Features Vehicle

Touring Capability:

Full fairings, large windshield, comfortable seating for rider and passenger, ample luggage capacity (saddlebags, tour-pak).

Engine Heritage:

V-Twin architecture, long-stroke design, known for torque delivery.

Key Features Manual

Value Proposition:

Empowers owners to perform a wide range of maintenance and repairs, saving time and money, and ensuring the longevity and optimal performance of their Electra Glide Classic.

Detail Level:

Provides specific torque values, clearances, and diagnostic parameters essential for accurate work.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics

Page Count

Estimated Pages:

Approximately 600-800 (typical for comprehensive service manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine disassembly, assembly, tuning, lubrication, cooling, fuel injection, ignition.

Drivetrain:

Transmission, clutch, primary drive, final drive, drive belts, chain maintenance.

Chassis And Suspension:

Frame, forks, swingarm, rear shocks, steering head bearing, wheel bearings.

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, ABS (if equipped).

Electrical System:

Battery, charging system (stator, regulator/rectifier), ignition system, lighting, instrumentation, starter motor, wiring diagrams, ECU.

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure diagnostics.

Exhaust System:

Mufflers, headpipes, catalytic converters, exhaust leak detection.

Bodywork And Fairings:

Fairing removal and installation, saddlebags, tour-pak, seat, controls, mirrors.

Comfort And Convenience:

Cruise control, audio system, air suspension controls (if applicable).

Procedures Included

Basic Maintenance:

Oil changes, filter replacements, spark plug replacement, air filter service, brake fluid flush, tire pressure checks.

Intermediate Repairs:

Clutch adjustment, primary chain adjustment, fork seal replacement, brake pad replacement, wheel bearing service.

Advanced Diagnostics:

Troubleshooting electrical faults, engine performance issues, fuel system diagnostics, ABS system diagnostics.

Component Rebuilds:

Engine internal component replacement (pistons, rings, valves), transmission overhauls, brake caliper rebuilding.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon issues.

Wiring Diagrams:

Detailed electrical schematics for all systems.

Technical Depth

Depth:

Comprehensive; covers everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Typically yes, for digital PDFs.

Print Quality

Resolution:

High resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Twin Cam 103

Displacement:

1690 cc (103 cubic inches)

Configuration:

V-Twin, 45-degree cylinder angle

Bore X Stroke:

3.875 in x 4.375 in (98.4 mm x 111.1 mm)

Valvetrain:

Overhead valves (OHV), 2 valves per cylinder, pushrod actuated

Cooling System:

Air-cooled

Compression Ratio:

9.6:1

Performance

Horsepower:

Approx. 75-80 HP (manufacturer data typically shows rear wheel HP for dyno charts, not crank HP for all models).

Torque:

Approx. 96-100 ft-lbs @ 3,500 RPM (approx. 130-135 Nm)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Lubrication

Oil Type:

Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent motorcycle-specific oil.

Oil Capacity:

3.8 US quarts (3.6 L) with filter change.

🔧 Transmission

Standard

Type:

6-speed Cruise Drive Transmission

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.938, 4th: 3.942, 5th: 3.315, 6th: 2.790

Features

Clutch Type:

Hydraulically actuated, multi-plate wet clutch

Primary Drive:

Patented, lubricated, enclosed, off-set drive chain

Final Drive:

Belt drive, 25 mm width, 140-tooth

Fluid Specifications

Transmission Oil:

Harley-Davidson Formula+ (or equivalent API GL-4, SAE 80W-90 gear oil)

Fluid Capacities

Transmission Capacity:

2.7 US quarts (2.5 L)

📐 Dimensions

Exterior

Length:

103.3 inches (2624 mm)

Width:

38.0 inches (965 mm)

Height:

59.3 inches (1506 mm)

Wheelbase:

63.5 inches (1613 mm)

Weights

Dry Weight:

804 lbs (365 kg)

Payload Capacity:

Typically 450-500 lbs (rider, passenger, luggage).

Gvwr:

Not explicitly stated, but derived from chassis load capacity.

Cargo

Saddlebag Capacity:

Approx. 2.2 cu ft per saddlebag (total 4.4 cu ft)

Tour Pak Capacity:

Approx. 2.5 cu ft (additional storage)

Wheels And Tires

Front Tire:

130/70R18

Rear Tire:

180/65B16

Wheel Type:

Cast Aluminum

Dimensions

Seat Height:

29.5 inches (749 mm) (unladen)

Ground Clearance:

5.1 inches (130 mm)

🛡️ Safety Features

Ratings

Crash Testing:

Motorcycles are not subject to the same type of standardized crash testing as cars. Safety relies on design and rider skill.

Active Features

Brakes:

Standard Dual Front Disc Brakes, Single Rear Disc Brake. Optional Anti-lock Braking System (ABS) available on some models.

Lighting:

Halogen headlight, LED taillight and brake light, turn signals.

Passive Features

Chassis Design:

Sturdy steel frame providing stability.

Ergonomics:

Designed for rider comfort over long distances, reducing fatigue.

Cruise Control:

Standard electronic cruise control for reduced rider fatigue on highways.

💡 Technology Features

Infotainment

Audio System:

Integrated Harman/Kardon 40-watt per channel AM/FM/WB stereo with CD/MP3 player. Handlebar-mounted controls.

Display:

Digital display with analog gauges for speedometer, tachometer, fuel level, oil pressure, voltage, and gear indication.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Optional Anti-lock Braking System (ABS) available, enhancing braking safety, especially in adverse conditions.

Connectivity

Auxiliary Input:

Auxiliary input jack for connecting external audio devices.

Diagnostics

Diagnostic Tools:

The service manual details procedures for using diagnostic tools (e.g., Harley-Davidson Digital Technician) to read fault codes and perform system tests.

🔧 Maintenance

Service Intervals

First Service:

1000 miles (1600 km) or 6 months.

Subsequent Service:

Every 5000 miles (8000 km) or 12 months, whichever comes first.

Primary Chain Tensioner:

Inspect at 1000 miles, replace as needed (often recommended around 20,000-30,000 miles for early tensioners).

Brake Fluid:

Flush and replace every 2 years, regardless of mileage.

Spark Plugs:

Replace every 15,000-20,000 miles.

Fluid Specifications

Engine Oil:

Harley-Davidson 20W-50 SYN3 (Synthetic) or equivalent.

Transmission Oil:

Harley-Davidson Formula+ or equivalent API GL-4, SAE 80W-90.

Primary Chain Case Oil:

Harley-Davidson Formula+ or equivalent primary lubricant.

Brake Fluid:

DOT 4 for ABS models, DOT 4 or DOT 5.1 for non-ABS (verify specific model requirements).

Coolant:

N/A (Air-cooled engine)

Known Issues

Primary Chain Tensioner:

Early Twin Cam models (pre-2007) had hydraulic tensioners that could wear, leading to noise and potential damage. Later models (like this 2011) use an improved automatic tensioner, but wear can still occur.

Cam Chain Tensioners:

In later Twin Cam engines, the cam chain tensioners (often integrated within the oil pump assembly) are a known wear item and may require replacement.

Exhaust Leaks:

Cracked exhaust headers or loose clamps can cause exhaust leaks, affecting performance and sound.

Fuel Injector Issues:

Can experience clogging or electrical failures, leading to rough running or misfires.

Electrical Gremlins:

As with many complex electrical systems, occasional sensor issues or connector problems can arise, often detailed in the service manual's troubleshooting section.

📚 Vehicle History

Brand Heritage

Heritage:

Harley-Davidson is an iconic American motorcycle manufacturer with a legacy dating back to 1903, renowned for its V-twin engines and distinct styling.

Model Evolution

Electra Glide Lineage:

The Electra Glide line has been a cornerstone of Harley-Davidson's touring segment since the late 1960s, evolving significantly with technological advancements while retaining its core identity.

Twin Cam Era:

The 2011 FLHTC features the Twin Cam engine architecture, introduced in 1999, which represented a significant step forward in performance, reliability, and reduced vibration compared to the Evolution Big Twin.

Production

Manufacturing Location:

Milwaukee, Wisconsin, USA and various Harley-Davidson assembly plants.

Production Years

Electra Glide Classic:

The Electra Glide Classic nameplate has been used for many years, with significant updates accompanying model year changes.

🏆 Awards & Recognition

Recognitions

Brand Awards:

Harley-Davidson motorcycles frequently receive accolades for their design, touring capabilities, and rider experience in enthusiast publications.

Ratings

Ownership Satisfaction:

Generally high ownership satisfaction due to brand loyalty and the lifestyle associated with Harley-Davidson.

Certifications

Emissions:

Complies with US EPA and California Air Resources Board (CARB) emissions regulations for its model year.