Honda Cb500 Cb500s 1993-2001 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 104726

Etiquetas: 1993 1994 1995 1996 1997 1998 1999 2000 2001 B Models Cb500 Cb500s Honda Marine Motorcycle Outboard Engines

Variantes de producto

Descripción

This manual covers the motorcycles produced between 1993 and 2001. The model, introduced in 1993, was designed as a versatile middleweight motorcycle, offering a balance of performance and user-friendliness, suitable for commuting and sport touring. The variant featured a half-fairing for enhanced aerodynamics and rider comfort. Throughout its production, the series has been recognized for its exceptional reliability, robust engineering, and overall quality, making it a favored choice among riders. This comprehensive service repair manual provides detailed information for the maintenance, repair, and restoration of your motorcycle. It covers all essential systems, including the engine, fuel system, powertrain, chassis, brakes, and electrical components. Within its extensive pages, you will find factory maintenance schedules, routine service procedures, in-depth troubleshooting guides, and complete rebuild instructions. The manual's professional-level content, featuring high-resolution illustrations and detailed diagrams, is designed to assist owners, mechanics, and technicians in effectively diagnosing, servicing, and maintaining these motorcycles to ensure optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Honda

Model:

CB500 / CB500S

Product Name:

Honda CB500 CB500S 1993-2001 Service Repair Manual

Codes

Vehicle Production Years:

1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

Generation

Model Generation:

PC26/PC32

👋 Introduction

Market Position

Target Audience:

Honda CB500/CB500S owners, independent motorcycle mechanics, enthusiasts undertaking their own maintenance and repairs.

Competitive Analysis

Value Proposition:

Provides the same comprehensive information used by dealership technicians, enabling significant cost savings on repairs and maintenance.

Key Features

Content Richness:

Abundant illustrations, numerous pictures, detailed diagrams, and extensive specifications.

Utility:

Enables users to diagnose, repair, maintain, rebuild, refurbish, and restore their motorcycles.

📋 Manual Details

Coverage Areas

Primary Focus:

Service, Repair, Maintenance, Troubleshooting, Rebuild, Restoration

Specific Models Covered:

Honda CB500, Honda CB500S

Page Count

Estimated Page Count:

Extensive (specific number not provided, but described as 'highly detailed')

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Clutch, Gearbox, Transmission, Exhaust System, Cooling System, Timing Chain

Chassis And Body:

Suspension (Front and Rear), Brakes, Bodywork

Electrical:

Wiring Schematics, Diagrams, Electrics

Procedures Included

Maintenance:

Factory Maintenance Schedules, Routine Service, Fluid Changes, Filter Replacement

Repair And Rebuild:

Complete Engine Service, Clutch Removal/Installation, Gearbox Service/Removal/Installation, Front Suspension Overhaul, Engine Rebuild Procedures

Troubleshooting:

Fault Finding, Diagnostic Procedures

Technical Depth

Depth:

Comprehensive, Dealer-Level Information, Professional Quality

📊 Manual Specifications

File Format

Type:

Searchability:

Likely searchable text (standard for quality PDFs)

Print Quality

Quality:

High-resolution illustrations and diagrams

Binding Type

Type:

Not Applicable (Digital Format)

Paper Type

Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, Parallel-Twin

Displacement:

498 cc (30.4 cubic inches)

Bore X Stroke:

73.0 mm x 59.6 mm (approximate, check specific model variations)

Compression Ratio:

10.0:1 (typical for this generation)

Power Output:

Approximately 50-53 hp @ 8,000-8,500 rpm (varies slightly by year/market)

Torque:

Approximately 45-48 Nm @ 7,000-7,500 rpm (varies slightly by year/market)

Performance

Top Speed:

Approx. 180-190 km/h (112-118 mph)

Fuel System

Carburetion:

Two Keihin CV carburetors (e.g., 34mm diameter)

Fuel Tank Capacity:

17 Liters (approx. 4.5 gallons)

Fuel Type:

Unleaded gasoline (91-95 octane RON)

🔧 Transmission

Standard

Type:

Constant-mesh 6-speed manual

Optional

Type:

Features

Clutch Type:

Wet, multi-plate, cable-actuated

Final Drive:

O-ring sealed chain

📐 Dimensions

Exterior

Length:

Approx. 2145 mm (84.4 in)

Width:

Approx. 750 mm (29.5 in)

Height:

Approx. 1095 mm (43.1 in)

Wheelbase:

Approx. 1435 mm (56.5 in)

Weights

Dry Weight:

Approx. 180 kg (397 lbs)

Wet Weight:

Approx. 194 kg (428 lbs)

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Motorcycle, not subject to automotive crash testing standards)

Active Features

Brakes Front:

Dual 290mm discs with dual-piston calipers (later models may have single disc)

Brakes Rear:

Single 240mm disc with single-piston caliper

Passive Features

Lighting:

Halogen headlight, taillight, turn signals

💡 Technology Features

Infotainment

Features:

N/A (Basic motorcycle electronics)

Driver Assistance

Features:

N/A (No electronic rider aids like ABS or traction control on standard models of this era)

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change:

Every 6,000 km (3,700 miles) or 12 months, whichever comes first.

Valve Clearance Check:

Every 12,000 km (7,500 miles) or 24 months.

Air Filter Cleaning:

Every 6,000 km (3,700 miles) or 12 months, replace if necessary.

Fluid Specifications

Engine Oil:

SAE 10W-40 API SG or higher (Honda recommends GN4 or equivalent)

Engine Oil Capacity:

2.6 L (2.7 US qt) with filter change; 2.4 L (2.5 US qt) without filter change.

Coolant:

Mixture of high-quality engine coolant and distilled water (50/50 ratio)

Brake Fluid:

DOT 4

Known Issues

Regulator Rectifier:

Can be prone to failure, especially on earlier models, leading to battery charging issues. The manual would detail testing and replacement procedures.

Cam Chain Noise:

Some models may develop a slight cam chain rattle; the manual covers adjustment and inspection of the cam chain tensioner.

Carburetor Synchronization:

Requires periodic synchronization for optimal performance and fuel economy. The manual provides the correct procedure and specifications.

📚 Vehicle History

Brand Heritage

Manufacturer:

Honda Motor Company, Ltd.

Model Evolution

Introduction:

The CB500 was introduced in 1993 as a versatile and user-friendly middleweight motorcycle, aiming to fill a gap between smaller capacity bikes and larger sportbikes.

Variants:

The CB500S variant featured a half-fairing for improved aerodynamics and rider comfort, distinguishing it from the naked CB500.

Production

Production Period:

1993-2001

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Market Reputation:

The CB500 was widely praised for its reliability, comfortable riding position, and balanced performance, making it a popular choice for commuting and sport touring.

Ratings

Reliability:

Consistently rated as a very reliable motorcycle with robust build quality.

Certifications

Manual Quality:

Implied to be official or derived from official dealer service information, ensuring accuracy and completeness.