Honda FourTrax 300 Service Manual Repair 1995-2000 TRX300

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The FourTrax 300 series, encompassing the TRX300 and TRX300FW models produced from 1995 to 2000, stands as a testament to a legacy of building robust and reliable all-terrain vehicles. Renowned...

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Tipo: Atv

Proveedor:

SKU: 97405

Etiquetas: 1995 1996 1997 1998 1999 2000 ATC Series Atv FourTrax 300 Honda Motorcycles TRX300

Variantes de producto

Descripción

The FourTrax 300 series, encompassing the TRX300 and TRX300FW models produced from 1995 to 2000, stands as a testament to a legacy of building robust and reliable all-terrain vehicles. Renowned for its go-anywhere capability and enduring durability, this utility ATV was designed for both demanding work and recreational pursuits. Its engineering focused on mechanical simplicity and dependable performance, making it a highly regarded choice in its class, competing effectively with other mid-size utility ATVs through its strong build quality and versatile 2WD and 4WD configurations. This comprehensive service and repair manual provides essential information for the 1995-2000 FourTrax 300 and FourTrax 300 4x4. With 353 pages of detailed content, it covers a wide array of systems, including engine overhaul, drivetrain, suspension, brakes, and electrical components, along with bodywork and chassis. The manual details scheduled maintenance, troubleshooting procedures, and complete repair instructions for all major systems. It is an indispensable resource for owners, mechanics, and technicians, offering the necessary technical specifications, diagnostic guidance, and precise procedures to ensure the optimal performance and longevity of these vehicles.

🏷️ Basic Information

Identification

Make:

Honda

Model:

FourTrax 300 / TRX300 / TRX300FW

Generation

Production Years:

1995-2000

Codes

Chassis Codes:

TRX300, TRX300FW

👋 Introduction

Market Position

Market Position:

The Honda FourTrax 300 series was a highly popular and rugged utility ATV, known for its reliability and go-anywhere capability. This manual serves enthusiasts and professionals looking to maintain, repair, or restore these iconic machines.

Competitive Analysis

Competitive Analysis:

Competed against other mid-size utility ATVs from manufacturers like Yamaha (Kodiak, Big Bear), Kawasaki (Bayou), and Suzuki (King Quad) during its production run. The FourTrax 300 was often praised for its robust build and simpler, more mechanical design compared to some competitors.

Key Features

Key Features:

Long-lasting durability, versatile for work and recreation, available in 2WD and 4WD configurations, strong aftermarket support.

📋 Manual Details

Coverage Areas

Models Covered:

1995-2000 Honda FourTrax 300 (TRX300) and FourTrax 300 4x4 (TRX300FW)

Page Count

Page Count:

Manual Type

Manual Type:

Service/Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, cylinder head, piston, crankshaft, valve train, lubrication, cooling, starting system, ignition system, fuel system (carburetor and PGM-FI for later models if applicable)

Drivetrain Systems:

Transmission, drive shafts, axles, differentials (4x4 models), clutch, primary reduction gear

Suspension Systems:

Front forks (including hydraulic and spring components), rear suspension (swingarm, shock absorber, linkage)

Braking Systems:

Front and rear brakes (drum or disc depending on specific model year/variant), hydraulic systems, brake pads, rotors

Electrical Systems:

Wiring diagrams, lighting, charging system (stator, rectifier, battery), starter motor, ignition coil, switches, sensors

Bodywork And Chassis:

Frame, body panels, fenders, fuel tank, seat, handlebars, footpegs

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, spark plug service, brake adjustments, chain lubrication, coolant replacement

Troubleshooting Procedures:

Diagnostic charts, common problem identification (e.g., no spark, starting issues, engine performance problems), error code interpretation (if applicable)

Repair Procedures:

Complete engine tear down and rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component repair

Installation Procedures:

Installation of common replacement parts, accessory installation guides (if covered)

Specific Repair Tasks:

Carburetor adjustment, idle speed setting, fuel pump testing, ignition timing checks, starter system diagnostics, final drive inspection and service.

Technical Depth

Technical Depth:

Comprehensive, covering complete tear down and rebuild, detailed diagnostic information, and precise specifications

Included Diagrams:

Picture and part diagrams included

Torque Specifications:

Torque specs included for critical fasteners

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable (no restrictions)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Usability Features

Usability Features:

Clickable chapters, searchable text

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, OHV, Air-cooled

Displacement:

282 cc (approximate)

Bore X Stroke:

75.0 mm x 63.0 mm (typical)

Compression Ratio:

8.5:1 (typical)

Performance

Horsepower:

Approximately 19-20 HP (varies slightly by year)

Torque:

Not explicitly listed but robust for its class

Fuel System

Fuel System:

Carburetor (Keihin) for most models. Some later models or specific variations might have PGM-FI (Programmed Fuel Injection) for certain markets, though the primary focus here is carburetor-equipped.

Carburetor Type:

Single Keihin carburetor (e.g., PD78)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type Specification:

SAE 10W-30 API SE or SF (refer to manual for exact grade and specification for specific conditions)

Oil Capacity:

Approx. 1.8 L (1.9 US qt) with filter change

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch and Reverse

Optional

Optional Transmission:

Features

Features:

Shaft drive, selectable 2WD/4WD on 4x4 models, heavy-duty clutch

📐 Dimensions

Exterior

Length:

Approx. 74.4 inches (1890 mm)

Width:

Approx. 42.9 inches (1090 mm)

Height:

Approx. 40.3 inches (1025 mm)

Weights

Dry Weight:

Approx. 443 lbs (201 kg) for 2WD, 476 lbs (216 kg) for 4x4

Curb Weight:

Not specifically listed but generally around 450-480 lbs

Capacity

Fuel Tank Capacity:

2.4 US gallons (9.0 L), including 0.7-gallon reserve

Towing Capacity:

Not officially specified but capable of light towing

Dimensions

Wheelbase:

Approx. 47.4 inches (1205 mm)

Ground Clearance:

Approx. 6.7 inches (170 mm)

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (ATVs are not subject to the same safety rating systems as passenger vehicles)

Active Features

Active Features:

Disc brakes (front on some models, rear drum or disc), intuitive controls, 4WD engagement (on 4x4 models)

Passive Features

Passive Features:

Heavy-duty frame, integrated floorboards, handlebar guards, durable bodywork

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic utility ATV, no infotainment features)

Driver Assistance

Driver Assistance:

N/A (Basic utility ATV, no driver assistance features)

Connectivity

Connectivity:

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact schedule)

Spark Plug Replacement Interval:

Refer to manual, typically around 4,000 km (2,500 miles)

Valve Clearance Adjustment Interval:

Every 2,000 km (1,200 miles)

Fluid Specifications

Coolant Type:

Honda Antifreeze/Coolant (Type 1) or equivalent permanent type antifreeze

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Issues:

Carburetor gumming/fouling (if not used regularly), occasional electrical connector issues, starter solenoid wear, rear axle seals.

Preventative Maintenance Tips:

Regularly clean air filter, use fuel stabilizer if stored for extended periods, check tire pressures, inspect for leaks.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Honda has a long-standing reputation for building reliable and durable ATVs, dating back to the early days of the sport with models like the ATC series. The FourTrax line continued this legacy.

Model Evolution

Model Evolution:

The TRX300/300FW was an evolution of Honda's successful mid-size utility ATV platform. It maintained a consistent, proven design throughout its production run, with minor updates in styling and potentially some internal component refinements.

Production

Production Period:

1995-2000. This generation was succeeded by the TRX350 Rancher, which introduced more advanced features and styling.

🏆 Awards & Recognition

Recognitions

Recognitions:

The FourTrax 300 series itself did not receive specific annual awards as a product, but the Honda brand consistently earned recognition for reliability and durability in the powersports industry during this period.

Ratings

Consumer Ratings:

Highly regarded by owners for its dependability and performance in real-world conditions.

Certifications

Certifications:

N/A (Produced to meet relevant industry safety standards for ATVs at the time of manufacture)