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Honda TRX250TE/TRX250TM Recon ATV Service Repair Manual 2005-2011

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This manual covers the Honda TRX250TE Recon ES and TRX250TM Recon ATVs produced between 2005 and 2011. These versatile ATVs are known for their reliability and user-friendly design, powered by...
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Tipo: Atv
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SKU: 104893
Honda TRX250TE/TRX250TM Recon ATV Service Repair Manual 2005-2011
This manual covers the Honda TRX250TE Recon ES and TRX250TM Recon ATVs produced between 2005 and 2011. These versatile ATVs are known for their reliability and user-friendly design, powered by a 249cc liquid-cooled, four-stroke engine. The TRX250TM features a 5-speed manual clutch with reverse, while the TRX250TE offers the convenience of a 5-speed automatic transmission with Electric Shift (ES) controlled by handlebar-mounted buttons. Both models are equipped with robust chassis, front dual hydraulic disc brakes, and a rear hydraulic disc brake, making them suitable for a variety of recreational and utility tasks. This comprehensive service repair manual provides detailed instructions for maintenance, repair, and troubleshooting of your Honda Recon ATV. It includes in-depth coverage of engine mechanicals, fuel and lubrication systems, chassis, suspension, brakes, and electrical systems, complete with hundreds of high-quality illustrations, diagrams, and wiring schematics. The manual guides both do-it-yourself enthusiasts and professional mechanics through every procedure, from routine scheduled maintenance and fluid changes to complete component rebuilds and complex electrical diagnostics, ensuring optimal performance and longevity of your vehicle.
🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX250TE Recon ES / TRX250TM Recon
Product Name:
Honda TRX250TE/TRX250TM Recon ATV Service Repair Manual 2005-2011
Codes
Model Codes:
TRX250TE (Electric Shift), TRX250TM (Standard)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Key Features
Content Value:
Inexpensive way to maintain and repair the ATV, saving money on labor costs.
Instructional Quality:
Detailed illustrations, diagrams, wiring schematics, and step-by-step instructions.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Page Count
Total Pages:
410
Manual Type
Type:
Service Repair Manual
Completeness:
100% complete and intact, no missing or corrupt pages/sections.
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download upon payment completion.
File Format
Compatibility:
Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android devices, and any device capable of opening PDF files.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head/valve, cylinder/piston/cam, clutch/gearshift linkage, alternator/starter clutch, crankcase/transmission/crankshaft
Fuel And Lubrication:
Fuel system, lubrication system
Chassis And Suspension:
Frame/body panels/exhaust system, front wheel/suspension/steering, rear wheel/suspension, brake system, rear driving mechanism
Electrical System:
Battery/charging system, ignition system, electric starter, lights/meters/switches, electric shift program, wiring diagrams
Drive System:
Front and rear drive mechanisms, including shaft drive and associated components.
Body And Frame:
Body panels, fenders, skid plates, frame inspection, and related components.
Procedures Included
Maintenance And Inspection:
Scheduled maintenance, routine checks, lubrication, fluid changes
Troubleshooting:
Diagnostic procedures, common problems and solutions
Repair And Rebuild:
Complete tear down and rebuild, component-level repairs
Torque Specifications:
Comprehensive torque specifications for all critical fasteners to ensure correct assembly and prevent component damage.
Disassembly And Assembly:
Step-by-step instructions based on complete disassembly of the machine, guiding the reader through each service and repair procedure.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Illustrations And Diagrams:
Hundreds of photos and illustrations, including detailed part diagrams and exploded views to clarify assembly and disassembly.
Wiring Diagrams:
Detailed and comprehensive wiring diagrams for electrical systems, essential for troubleshooting electrical faults.
📊 Manual Specifications
File Format
Readability:
High-quality PDF, searchable, bookmarked, zoomable
Print Quality
Printability:
Printable for on-site workshop use
Binding Type
Digital Format:
Instant Download
Paper Type
Digital Storage:
Can be saved to hard drive or burned to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Type:
249cc, liquid-cooled, four-stroke, OHV, 2-valve, single-cylinder
Performance
Bore X Stroke:
67.0 mm x 70.0 mm (typical for this engine family)
Horsepower:
Estimated 18-20 HP (exact figure varies by year and regulatory standards, detailed performance specs in manual).
Fuel System
Fuel Delivery:
Carbureted (specific carburetor model and jetting covered in manual)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance
Cooling System
Cooling Method:
Liquid-cooled
Engine Type
Valve Train:
Overhead Valve (OHV), SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
🔧 Transmission
Standard
Transmission Type:
TRX250TM: 5-speed manual clutch with reverse. TRX250TE: 5-speed automatic with Electric Shift (ES) and reverse.
Features
Gearshift Control:
Foot-operated gearshift lever (TRX250TM), handlebar-mounted push-button controls for Electric Shift (TRX250TE)
Fluid Requirements
Transmission Oil Type:
Honda GN4 4-stroke motorcycle oil (specific viscosity and capacity detailed in manual)
📐 Dimensions
Exterior
Overall Length:
Approx. 1832 mm (72.1 in)
Overall Width:
Approx. 1056 mm (41.6 in)
Overall Height:
Approx. 1040 mm (40.9 in)
Weights
Curb Weight:
Approx. 216 kg (476 lbs) for TRX250TE, Approx. 211 kg (465 lbs) for TRX250TM (varies slightly by model year)
Wheels And Tires
Front Tire Size:
Typically 22 x 7-10 (specific tire pressure recommendations in manual).
Rear Tire Size:
Typically 22 x 10-9 (specific tire pressure recommendations in manual).
🛡️ Safety Features
Active Features
Braking System:
Front: Dual hydraulic disc brakes. Rear: Single hydraulic disc brake. Parking brake mechanism.
Passive Features
Lighting:
Dual 30W headlights, 8W/27W taillight/brake light.
💡 Technology Features
Infotainment
Instrument Panel:
Digital meter display for speedometer, odometer, trip meter, 2WD/4WD indicator, neutral indicator, reverse indicator, oil temperature warning light, coolant temperature warning light, engine alert indicator, metronome type tachometer.
Driver Assistance
Transmission Control:
TRX250TE features an Electric Shift (ES) system allowing gear changes via handlebar-mounted buttons, offering convenience.
Connectivity
Diagnostic Features:
The manual provides diagnostic procedures and troubleshooting guides for electrical systems and mechanical components.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (typical; consult manual for exact recommendation).
Air Filter Cleaning:
Inspect every 500 km (300 miles), clean as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Inspect every 1000 km (600 miles), replace as needed (typical interval around 4000-6000 miles).
Transmission Oil Change:
Every 2000 km (1200 miles) or 12 months (typical; consult manual for exact recommendation).
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 (typically Honda GN4 or equivalent API SG or higher specification)
Coolant Type:
Honda High Performance Coolant (or equivalent permanent type antifreeze/coolant with a 50/50 mix of distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for precise specification).
Known Issues
Common Wear Items:
Brake pads, tires, chain (if applicable to specific drive configuration, though typically shaft drive for Recon), battery, spark plug.
Electrical Components:
Occasional issues with switches or wiring connectors, especially after prolonged exposure to elements. The electric shift system (ES) on the TE model can also develop issues with solenoids or wiring.
Engine Performance:
Carburetor tuning issues can arise due to altitude or fuel quality. Overheating can occur if the cooling system is not maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Honda Motor Co., Ltd.
Model Evolution
Lineage:
The Recon series is Honda's long-standing line of entry-level to mid-range utility ATVs, known for reliability and ease of use.
Production
Production Period:
2005-2011 for the specific models covered by this manual.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Honda ATVs are generally recognized for their reliability, durability, and user-friendliness, making them popular in the utility segment.
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