XL350R Service Manual Repair 1984-1985 XL350

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

17 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 155625

Etiquetas: 1984 1985 ATC Series Honda Motorcycle Motorcycles XL350R

Variantes de producto

Descripción

The 1984-1985 Honda XL350R is a capable dual-sport motorcycle, blending on-road usability with off-road prowess. This model, part of Honda's esteemed XL lineage, offers a robust four-stroke, SOHC, air-cooled engine displacing 348 cc, paired with a reliable 5-speed manual transmission and chain drive. Known for its durability and versatility, the XL350R was designed for riders seeking adventure on varied terrain. Its engineering reflects Honda's commitment to quality and performance, making it a popular choice for both commuting and trail riding during its production years. This comprehensive service manual provides in-depth information for the maintenance, repair, and troubleshooting of your 1984-1985 Honda XL350R. It covers all essential systems, including the engine, transmission, chassis, suspension, brakes, and electrical components, with detailed procedures for everything from routine oil changes and valve adjustments to complete engine rebuilds and component overhauls. The manual includes crucial technical specifications, torque values, and diagnostic guidance, making it an invaluable resource for owners and technicians aiming to keep this classic dual-sport motorcycle in optimal condition.

🏷️ Basic Information

Identification

Make:

Honda

Model:

XL350R

Year:

1984-1985

Vehicle Type:

Dual Sport Motorcycle

Codes

Chassis Code:

XL350R

👋 Introduction

Market Position

Target Audience:

Owners and technicians looking for in-depth repair and maintenance information for their 1984-1985 Honda XL350R.

Competitive Analysis

Value Proposition:

Provides essential, detailed information for maintaining and repairing a classic dual sport motorcycle, offering significant cost savings over dealership service.

Key Features

Completeness:

Comprehensive coverage of all major mechanical and electrical systems, including detailed diagrams and torque specifications.

Usability:

Searchable and navigable PDF format enhances user experience and efficiency.

Support:

Free replacement offer provides peace of mind for users.

📋 Manual Details

Coverage Areas

Primary Coverage:

1984-1985 Honda XL350R Dual Sport Motorcycle

Page Count

Total Pages:

Manual Type

Type:

Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete teardown and rebuild, diagnosis, performance tuning, carburetor service, valve clearance adjustment, ignition system, lubrication system.

Transmission:

Gearbox overhaul, clutch service, gear shift mechanism.

Chassis And Suspension:

Front forks (rebuild, oil change, seal replacement), rear shock absorber, swingarm, wheel bearings, steering head bearings, frame inspection.

Brakes:

Front and rear brake system maintenance, caliper service, master cylinder rebuild, brake pad replacement, brake fluid flush and change.

Electrical:

Ignition system troubleshooting (no spark), charging system (stator, rectifier/regulator), battery maintenance, lighting system, wiring diagrams (schematics), starter system, switches.

Bodywork And Trim:

Fender removal and installation, plastic component repair/replacement, seat, fuel tank, side covers.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure, spark plug inspection/replacement.

Troubleshooting:

Comprehensive diagnostic procedures for common problems (e.g., no spark, starting issues, carburetor problems, charging system faults).

Repair And Rebuild:

Detailed instructions for complete engine teardown, gearbox rebuild, suspension overhaul, brake system repair, and electrical component replacement.

Installation:

Guidance on installing various components and accessories.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to full engine and component rebuilds. Suitable for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

No restrictions on printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

Features

Searchability:

Fully searchable text content.

Navigation:

Clickable chapters for easy navigation.

Storage:

No restrictions on saving or burning to disc.

⚙️ Engine Specifications

Primary Engine

Type:

Four-stroke, SOHC, Air-Cooled

Displacement:

348 cc

Bore X Stroke:

74.0 mm x 80.0 mm (approximate, based on typical Honda specs of the era for similar engines)

Compression Ratio:

9.4:1 (typical for the model)

Horsepower:

Approx. 28-30 HP @ 7000 RPM (est. for 1984-85 models)

Torque:

Approx. 23-25 lb-ft @ 5500 RPM (est. for 1984-85 models)

Fuel System

Carburetor:

Single Keihin CV (Constant Velocity) carburetor (likely 34mm or 36mm, e.g., PD8A or similar)

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Approx. 9.0 Liters (2.4 US gallons)

Lubrication

Oil Type:

SAE 10W-40 API SE or SF motorcycle-specific oil recommended.

Oil Capacity:

Approx. 1.8 Liters (1.9 US quarts) with filter change.

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Starting System

Starter:

Kick starter

🔧 Transmission

Standard

Type:

5-speed manual gearbox

Features

Clutch:

Wet, multi-plate clutch

Drive Type:

Chain drive

Fluid Specifications

Transmission Oil Type:

Same as engine oil (SAE 10W-40 API SE/SF recommended)

📐 Dimensions

Exterior

Length:

Approx. 2195 mm (86.4 inches)

Width:

Approx. 850 mm (33.5 inches) at handlebars

Height:

Approx. 1230 mm (48.4 inches) seat height

Weights

Dry Weight:

Approx. 130 kg (287 lbs)

Wet Weight:

Approx. 142 kg (313 lbs) (est. with fluids)

Wheels And Tires

Front Wheel:

21-inch spoked wheel

Rear Wheel:

17-inch spoked wheel

Front Tire:

80/100-21 (typical dual sport pattern)

Rear Tire:

100/100-17 (typical dual sport pattern)

Front Tire Pressure:

20-24 PSI (solo, unladen, check manual for specifics)

Rear Tire Pressure:

24-28 PSI (solo, unladen, check manual for specifics)

🛡️ Safety Features

Ratings

Safety Certification:

N/A (Motorcycle, not subject to automotive crash ratings)

Active Features

Braking System:

Hydraulic disc front brake, Mechanical drum rear brake.

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals.

💡 Technology Features

Infotainment

Features:

N/A (This is a 1980s motorcycle; no infotainment systems.

Driver Assistance

Features:

N/A (This is a 1980s motorcycle; no electronic driver assistance systems).

Connectivity

Features:

N/A (This is a 1980s motorcycle; no connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2,000 km (1,200 miles) or 6 months.

Oil Filter Change:

At every engine oil change.

Air Filter Cleaning:

Every 1,000 km (600 miles), more frequently in dusty conditions.

Spark Plug Inspection:

Every 2,000 km (1,200 miles).

Valve Clearance Check:

Every 4,000 km (2,400 miles).

Chain Lubrication And Adjustment:

Every 500 km (300 miles) or as needed.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 brake fluid recommended for hydraulic systems.

Coolant:

Not applicable (Air-cooled engine).

Known Issues

Common Problems:

Carburetor jetting issues due to age and ethanol in fuel, worn fork seals, electrical connector corrosion, kickstart mechanism wear, charging system output reduction over time.

Torque Specs

Importance:

The manual provides crucial torque specifications for critical fasteners, ensuring proper assembly and preventing component damage.

📚 Vehicle History

Brand Heritage

Manufacturer:

Honda Motor Company, Ltd.

Model Evolution

Lineage:

The XL series was Honda's long-running line of dual-sport motorcycles, evolving from smaller displacements to larger ones like the 350cc. The 'R' designation typically indicated a more 'race' or performance-oriented version, often with improved suspension and engine tuning compared to standard models. The XL350R was a successor to earlier 350cc models and a precursor to later XR and XL variations.

Production

Production Years:

The XL350R was produced for the 1984 and 1985 model years. It was succeeded by models like the XR350R and later iterations of the XL line.

🏆 Awards & Recognition

Recognitions

Awards:

While the XL350R itself may not have specific listed awards, Honda's XL line in general was highly regarded for its reliability, off-road capability, and dual-sport versatility, contributing significantly to Honda's market dominance in the late 70s and early 80s.