Husqvarna 610 SM 2000 Workshop Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

Welcome to the service manual for the 2000 610 SM Supermoto. This motorcycle, a celebrated performer in the dual-sport and supermoto categories, is renowned for its agile handling and potent...

15 people are viewing this right now

Tipo: Motorcycle

Proveedor:

SKU: 66721

Etiquetas: 2000 610 SM Husqvarna Motorcycle Motorcycles SM Models

Variantes de producto

Descripción

Welcome to the service manual for the 2000 610 SM Supermoto. This motorcycle, a celebrated performer in the dual-sport and supermoto categories, is renowned for its agile handling and potent single-cylinder engine, a testament to heritage in motorcycle manufacturing. Designed for enthusiast riders seeking a versatile machine capable of spirited street riding and light off-road excursions, the 610 SM offers a unique blend of performance and practicality. Its robust engineering and characteristic reliability ensure a rewarding riding experience, making it a distinctive choice within its competitive segment. This comprehensive workshop service repair manual provides in-depth coverage for all aspects of the 2000 610 SM. It is meticulously structured to assist owners, mechanics, and technicians in performing routine maintenance, detailed troubleshooting, and complete repairs. Inside, you will find extensive information on engine mechanical and electrical systems, fuel and lubrication, suspension, brakes, drivetrain, and bodywork. The manual includes step-by-step repair instructions, diagnostic procedures, detailed illustrations, wiring diagrams, and precise technical specifications, ensuring that any maintenance or repair task can be executed with accuracy and confidence.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

610 SM

Year:

Variant:

Supermoto

Codes

Engine Code General:

Likely a variant of the Rotax 610cc single-cylinder engine, specific code not provided in product info but common for Husqvarna of this era.

👋 Introduction

Market Position

Market Segment:

Performance dual-sport / Supermoto motorcycle.

Target Audience:

Enthusiast riders, do-it-yourself mechanics, professional motorcycle technicians.

Competitive Analysis

Competitors 2000:

KTM 640 LC4, Suzuki DR-Z400SM (later), Honda XR650L (modified), Yamaha XT600 (modified).

Key Features

Manual Benefit:

Inexpensive way to keep the vehicle working properly, comprehensive DIY and professional resource.

Manual Content Highlight:

Detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair for the Husqvarna 610 SM 2000 model.

Secondary Coverage:

Troubleshooting, diagnostics, maintenance, component repair, electrical system.

Page Count

Estimated Page Count:

Not explicitly stated, but comprehensive workshop manuals for this era typically range from 300-600 pages.

Manual Type

Manual Type:

Workshop Service Repair Manual / Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (for decompression if applicable)

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed coverage including disassembly, assembly, inspection, and repair of engine components.

Engine Electrical:

Ignition system, charging system, starting system, wiring diagrams, component testing.

Emission Control:

Information on emission control systems relevant to the model year.

Fuel System:

Carburetor(s) (likely Mikuni), fuel pump, fuel lines, tank, and related components.

Suspension System:

Front forks (likely Marzocchi or Paioli), rear shock absorber, linkages, adjustment procedures, rebuilds.

Clutch System:

Hydraulic or cable-actuated clutch operation, friction plates, pressure plates, adjustments, service.

Transmission:

Manual transaxle system, gear selection, lubrication, internal components, potential for automatic transaxle is highly unlikely for a 2000 SM model, likely an error in the product description.

Drivetrain:

Chain drive, sprockets, wheel hubs, bearings.

Steering System:

Handlebars, triple clamps, steering head bearings, adjustment, lubrication.

Brake System:

Front and rear disc brakes, calipers, master cylinders, brake lines, fluid specifications, bleeding procedures, pad replacement.

Body Interior Exterior:

Body panels, seat, fuel tank, fenders, fairings, graphics, removal and installation.

Body Electrical:

Lighting (headlight, taillight, indicators), horn, instrumentation, wiring harness routing, switchgear.

Restraint System:

Likely refers to rider safety components such as frame protection, or potentially seatbelt systems if a rare dual-purpose variant exists, though highly improbable for an SM model.

Procedures Included

Maintenance:

Regular service intervals, oil changes, filter replacements, chain lubrication, brake checks, tire pressure.

Troubleshooting:

Diagnosis of common problems, diagnostic charts, root cause analysis for various systems.

Repair:

Step-by-step instructions for component repair and replacement across all major systems.

Diagnostics:

Specific procedures for diagnosing electrical and mechanical faults.

Technical Specifications:

Detailed specifications for all components, torque values, clearances, fluid capacities.

Technical Depth

Depth Level:

Comprehensive: Covers basic maintenance to full engine and transmission rebuilds.

Detail Level:

Detailed illustrations, diagrams, wiring schematics, step-by-step instructions, notes, cautions, and warnings.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Fully Printable

Zoom Capability:

YES (Zoom IN/OUT)

Binding Type

Binding Type:

Digital (PDF Download)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, SOHC (Single Overhead Camshaft), liquid-cooled (typical for this model).

Displacement:

Approximately 610cc (specific exact displacement may vary slightly by sub-model or region).

Bore X Stroke:

Typical for this era: ~92mm x 90mm (exact specification required from manual).

Performance

Horsepower:

Estimated 45-50 HP (requires manual confirmation).

Torque:

Estimated 50-55 Nm (requires manual confirmation).

Fuel System

Carburetor:

Likely a single Mikuni carburetor, e.g., VM38 or similar (specific model in manual).

Fuel Type:

Unleaded gasoline.

Ignition

Ignition System:

Electronic ignition (CDI or similar).

Cooling

Cooling System:

Liquid-cooled.

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh manual transmission.

Optional

Optional Transmission:

N/A (Automatic transaxle mention in product description is highly improbable for this model).

Features

Clutch Type:

Wet multi-plate clutch, hydraulic actuation.

Final Drive:

Chain drive.

📐 Dimensions

Exterior

Wheelbase:

Typically around 1450-1480 mm (requires manual confirmation).

Seat Height:

Generally high, around 900-930 mm (requires manual confirmation).

Weights

Dry Weight:

Approximately 125-135 kg (requires manual confirmation).

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for motorcycle crash test ratings in the same way as cars.

Active Features

Active Safety Features:

Powerful disc brakes, responsive suspension, good handling characteristics for its class.

Passive Features

Passive Safety Features:

Frame integrity, rider protection via protective gear (manual would not detail this).

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrumentation: speedometer, odometer, tachometer, indicator lights. No advanced infotainment features.

Driver Assistance

Driver Assistance Systems:

N/A for this model year motorcycle.

Connectivity

Connectivity Features:

N/A for this model year motorcycle.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or annually (specific interval in manual).

Spark Plug Replacement:

Every 6,000-10,000 km (specific interval in manual).

Valve Clearance Check:

Every 6,000-12,000 km (requires manual confirmation).

Fluid Specifications

Engine Oil Type:

SAE 10W-40 or 20W-50 motorcycle-specific oil, API SG or higher (requires manual confirmation).

Coolant Type:

Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) (requires manual confirmation).

Brake Fluid Type:

DOT 4 or DOT 5.1 (requires manual confirmation).

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, chain and sprockets, fork seals.

Typical Failures:

Carburetor tuning issues, starter motor reliability, occasional electrical connection problems (common for bikes of this age).

📚 Vehicle History

Brand Heritage

Brand Origin:

Swedish brand with a long history in motorcycle manufacturing, known for off-road and performance bikes.

Model Evolution

Model Lineage:

Part of Husqvarna's enduring single-cylinder off-road and dual-sport lineage, evolving from earlier models like the 600 series.

Production

Production Era:

The 610 SM was a popular model in the late 1990s and early 2000s, bridging the gap between pure dirt bikes and street-legal supermotos.

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

Models of this era were often praised for their agile handling and strong single-cylinder engine performance, suitable for both street hooliganism and light off-road use.