HUSQVARNA Motorcycle SM 400 SM 450 SM 510 R Full Service & Repair Manual 2006

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This manual covers the SM 400 R, SM 450 R, and SM 510 R models from the 2006 production year. These performance-oriented motorcycles are designed for a blend of street...

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Tipo: Motorcycle

Proveedor:

SKU: 151116

Etiquetas: 2006 Husqvarna Motorcycle Motorcycles SM 400 SM 450 SM 510 R SM Models

Variantes de producto

Descripción

This manual covers the SM 400 R, SM 450 R, and SM 510 R models from the 2006 production year. These performance-oriented motorcycles are designed for a blend of street riding and off-road capability, offering a high power-to-weight ratio characteristic of the supermoto segment. Known for their Swedish heritage and adaptation of motocross platforms for street use, these models are built with a single-cylinder, liquid-cooled, 4-stroke engine, typically featuring a 5-speed transmission and chain drive, providing a dynamic riding experience. This comprehensive factory service repair workshop manual provides detailed information for the maintenance, repair, and troubleshooting of your motorcycle. It covers all essential systems, including the engine, transmission, fuel system, electrical system, suspension, brakes, cooling system, chassis, and bodywork. With step-by-step instructions, diagnostic procedures, and technical specifications, this manual is an indispensable resource for owners and technicians aiming to keep these performance machines in optimal condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SM 400 R, SM 450 R, SM 510 R

Year:

Codes

Product Name:

HUSQVARNA Motorcycle SM 400 SM 450 SM 510 R Full Service & Repair Manual 2006

👋 Introduction

Market Position

Category:

Supermoto / Dual-Sport Motorcycles

Segment:

Performance-oriented off-road capable street bikes.

Competitive Analysis

Competitors 2006:

KTM EXC-R series, Yamaha WR-F series, Honda CRF-X series, Suzuki DR-Z series.

Key Features

Manual Value Proposition:

Comprehensive, factory-level repair and maintenance information for extended ownership.

📋 Manual Details

Coverage Areas

Coverage Focus:

Full Service, Repair, Troubleshooting

Page Count

Page Count Estimate:

Hundreds of pages (specific count not provided, but indicated as comprehensive)

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of engine disassembly, assembly, tuning, and repair.

Transmission:

Covers gearbox operation, maintenance, and repair procedures.

Fuel System:

Includes carburetor/fuel injection system diagnostics and service.

Electrical System:

Detailed wiring diagrams, component testing, and troubleshooting for the electrical system.

Suspension:

Information on fork and shock absorber maintenance, adjustments, and rebuilds.

Brakes:

Covers brake system maintenance, bleeding, caliper service, and component replacement.

Cooling System:

Details on radiator, coolant, and fan system service.

Chassis And Frame:

Covers frame inspection, steering head bearing service, and component mounting.

Bodywork And Plastics:

Guidance on fairing removal, installation, and minor bodywork.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, and general inspection procedures.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues.

Major Repairs:

Comprehensive instructions for engine rebuilds, transmission overhauls, and suspension component replacements.

Diagnostic Tests:

Procedures for testing electrical components, fuel delivery, and ignition systems.

Special Tool Usage:

Identification and usage of specialized tools required for specific procedures.

Technical Depth

Depth:

Professional level, suitable for mechanics and experienced DIY enthusiasts.

Detail Level:

Highly detailed, including step-by-step instructions, exploded diagrams, and photographs.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Printable (single pages or entire manual)

Binding Type

Binding Type:

Not applicable (digital format)

Paper Type

Paper Type:

Not applicable (digital format)

Compatibility

Operating Systems:

Compatible with Windows and MAC computers.

Licensing

License Type:

Lifetime use, no expiry dates, no renewal fees.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke

Engine Type Sm400

Displacement Sm400:

Approximately 398cc (specific variant may differ)

Engine Type Sm450

Displacement Sm450:

Approximately 449cc (specific variant may differ)

Engine Type Sm510

Displacement Sm510:

Approximately 501cc (specific variant may differ)

Performance

Power Output General:

High power-to-weight ratio, competitive for its class.

Fuel System

Fuel Delivery Sm400 Sm450 Sm510:

Likely carburetor-based (e.g., Mikuni VM series or Keihin FCR), specific details in manual.

Ignition System

Ignition Type:

Digital CDI or similar electronic ignition system.

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

Constant mesh, 5-speed (typical for this class).

Features

Clutch Type:

Wet multi-plate clutch.

Final Drive:

Chain drive.

📐 Dimensions

Weights

Dry Weight General:

Under 130 kg (approximate, varies by model and specific configuration).

🛡️ Safety Features

Ratings

Safety Certification:

EEC/COC homologation for street use in relevant markets (check specific market compliance).

Active Features

Braking System:

High-performance disc brakes (e.g., Brembo calipers often used on Husqvarnas).

Passive Features

Lighting:

Headlight, taillight, turn signals for street legality.

💡 Technology Features

Infotainment

Infotainment Features:

Basic instrumentation (speedometer, tachometer, odometer, trip meter, warning lights).

Driver Assistance

Rider Aids:

None (performance-focused motorcycle design of that era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15-30 operating hours or 1000-2000 km, consult manual for precise intervals.

Valve Clearance Check:

Recommended every 30-60 operating hours or annually.

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment (every 500-1000 km).

Fluid Specifications

Engine Oil Type:

Synthetic 4-stroke motorcycle oil, SAE 10W-40 or 10W-50, meeting API SG/SH/SJ or JASO MA specifications.

Coolant Type:

Ethylene glycol-based antifreeze/coolant with a 50/50 mix of distilled water.

Brake Fluid Type:

DOT 4 high-performance brake fluid.

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, steering head bearings, brake pads, chain and sprockets.

Potential Engine Wear:

Piston rings and valve seals due to high-revving nature, requires diligent maintenance.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles, Swedish origin, renowned for off-road and motocross heritage.

Model Evolution

Model Line:

Part of Husqvarna's evolution in the supermoto segment, adapting motocross platforms for street use.

Production

Parent Company 2006:

BMW Motorrad acquired Husqvarna in 2007, so for 2006, it was under previous ownership (e.g., MV Agusta/Cagiva Group).

🏆 Awards & Recognition

Recognitions

Awards General:

Husqvarna models often received praise for performance and handling in their respective segments, though specific awards for the 2006 SM models would need detailed review.