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2006 HUSQVARNA SM 400 450 510 R/SMR 450R Service Repair Manual

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This manual covers the 2006 Supermoto and Street Motard models, specifically the SM 400 R, SM 450 R, SM 510 R, and SMR 450 R. These motorcycles are known for...
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Tipo: Motorcycle
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SKU: 127590
2006 HUSQVARNA SM 400 450 510 R/SMR 450R Service Repair Manual
This manual covers the 2006 Supermoto and Street Motard models, specifically the SM 400 R, SM 450 R, SM 510 R, and SMR 450 R. These motorcycles are known for their performance-oriented design, blending off-road capabilities with street-legal agility. Built with a focus on robust engineering and rider engagement, these models are engineered for enthusiasts seeking a dynamic riding experience. The comprehensive nature of this manual reflects the detailed attention required to maintain and optimize these specialized machines. This Service Repair Workshop Manual provides an exhaustive resource for owners and technicians alike. It details essential maintenance procedures, including scheduled servicing, fluid checks, and adjustments, alongside comprehensive repair instructions covering complete disassembly and re-assembly of all major systems. Key areas include engine overhauling, suspension and brake system maintenance, and electrical system diagnostics with detailed wiring diagrams. The manual's step-by-step instructions, supported by hundreds of photos, illustrations, and specific data like torque settings, are designed to ensure the vehicle remains in optimal working condition and to facilitate efficient troubleshooting and repair.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM 400 R / SMR 450 R / SM 510 R
Year:
2006
Type:
Supermoto / Street Motard
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Value Proposition:
Inexpensive way to keep vehicle working properly, comprehensive repair resource
Competitive Analysis
Distinguishing Features:
Instant download, detailed illustrations, multi-language support, cross-model coverage for 2006 Supermotos.
Key Features
Content Highlights:
Detailed substeps, critical information callouts (notes, cautions, warnings), numbered instructions, bold figure numbers, enlarged inset views for detailed part examination.
📋 Manual Details
Coverage Areas
Model Variants Covered:
SM 400 R, SM 450 R, SM 510 R, SMR 450 R
Region Specific Notes:
Notes for USA/CDN-AUS models included
Page Count
Estimated Page Count:
Extensive, not specified but implied by detail level
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Languages:
English, Italian, French, German, Spanish
Format
File Format:
PDF
Delivery Method:
Instant Download
Searchability:
Searchable Text
Printability:
Fully Printable
Indexing:
Fully Indexed for Easy Navigation
Compatibility
Operating Systems:
All Windows (7, Vista 32/64, XP, ME, 98, NT, 2000) & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Disassembly, Engine Overhauling, Engine Re-assembly, Cooling System
Chassis Systems:
Front Suspension, Rear Suspension, Frame, Wheels
Braking System:
Brakes
Electrical System:
Electric System, Wiring Diagrams
Drivetrain Systems:
Hydraulic Control Clutch
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Checks, Adjustments
Repair Procedures:
Complete Disassembly, Re-assembly, Component Overhaul
Diagnostic Procedures:
Troubleshooting, Remedies, Electrical Service Procedures
Adjustment Procedures:
Settings and Adjustments
Assembly Instructions:
"KITS" Assembling Instructions
Technical Depth
Depth Of Detail:
Comprehensive, step-by-step instructions based on complete disassembly
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, warnings
Visual Aids:
Hundreds of photos and illustrations, enlarged inset views
Specific Data:
Torque wrench settings, specific tools
Specific Components
Engine Internals:
Pistons, rings, valves, camshafts, crankshaft, bearings, seals.
Suspension Components:
Front forks (seals, oil, springs), rear shock absorber (springs, damping).
Wheel Components:
Wheel bearings, hubs, spokes (if applicable), tire mounting.
Brake Components:
Calipers, master cylinders, brake lines, pads, rotors.
Electrical Components:
Ignition system, lighting, charging system, starter motor, wiring harness.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Features:
Printable pages, ability to blow up images for enlarged copies
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Manual Features
Navigation:
Numbered table of contents, fully indexed
Completeness:
Claimed as the 'only' service repair workshop manual needed
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (assumed for the model range)
Displacement Options:
400cc, 450cc, 510cc
Performance
Horsepower:
Specific figures not provided in product info, but manual covers engine overhaul.
Torque:
Specific figures not provided in product info, but manual covers engine overhaul.
Fuel System
Fuel Delivery:
Likely carbureted or fuel injected depending on specific sub-model variant; manual covers fuel system diagnostics.
Cooling System
Cooling Method:
Likely liquid-cooled, indicated by 'Engine cooling system' section.
🔧 Transmission
Standard
Transmission Type:
Manual, multi-gear (specific number of gears not stated but implied by overhaul procedures).
Optional
Transmission Options:
N/A
Features
Clutch System:
Hydraulic Control Clutch, detailed in manual.
📐 Dimensions
Exterior
Vehicle Type:
Supermoto / Street Motard
Weights
Dry Weight:
Specific weights not provided in product information, but chassis sections cover frame and wheels.
Wheelbase:
Specifics not provided in product information, but manual covers chassis.
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycle; manual focuses on repair and maintenance, not crash ratings).
Active Features
Braking System:
Hydraulic disc brakes (front and rear) - covered in detail.
Passive Features
Frame Construction:
Manual covers frame, implying detailed knowledge of its construction and maintenance.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Motorcycle, focus is on mechanical and electrical systems).
Driver Assistance
Rider Assistance:
N/A (No electronic rider aids typically found on 2006 models).
Connectivity
Connectivity Features:
N/A (Analog instrumentation expected).
Electrical System
Wiring Diagrams:
Detailed wiring diagrams are a key feature for electrical system diagnosis and repair.
🔧 Maintenance
Service Intervals
Recommended Maintenance:
Detailed in 'Maintenance' section (B); includes checks, lubrication, and adjustments.
Fluid Specifications
Engine Oil:
Specific oil type and viscosity would be detailed in the manual, crucial for engine longevity.
Coolant:
Specific coolant type and mixture ratio covered in 'Engine cooling system' section.
Brake Fluid:
Specific DOT rating required for brake system maintenance.
Clutch Fluid:
Specific hydraulic fluid type for the clutch system.
Known Issues
Common Wear Items:
Likely includes chain and sprockets, brake pads, tires, air filter, spark plug; manual provides specific part references and replacement procedures.
Diagnostic Focus:
Troubleshooting section addresses common problems and their remedies.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Husqvarna Motorcycles, Sweden (historically), later owned by Italian and Austrian entities. Known for off-road and supermoto heritage.
Model Evolution
Supermoto Lineup:
The SM line represents Husqvarna's Supermoto offering, adapted from their successful off-road platforms, featuring road-legal components and suspension tuning for tarmac grip.
Production
Production Period:
2006 model year
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2006 models not detailed in the product description.
Ratings
User Reviews:
Manual described as 'number one source,' implying high regard among users for its utility.
Certifications
Manual Certification:
N/A (Third-party manual, not manufacturer-certified in the traditional sense, but professionally produced for repair).
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