Segment:
Supermoto / Motard Motorcycle
Target Audience:
Owners, mechanics, and enthusiasts seeking in-depth knowledge for maintenance and repair of the Husqvarna SM400R.
Competitors:
Other 400-450cc supermoto models from brands like KTM, Yamaha, Honda, Suzuki, and Aprilia from the mid-2000s era.
Vehicle Focus:
Performance-oriented dual-sport motorcycle with strong off-road DNA adapted for street legality and agile handling.
Manual Benefit:
Enables DIY maintenance and repair, understanding of technical specifications, and effective troubleshooting, thus saving time and money.
Engine:
Engine overhaul, tuning, troubleshooting, component replacement, lubrication system, cooling system, fuel delivery system, ignition system, emissions control.
Transmission:
Gearbox inspection, disassembly, reassembly, clutch operation and maintenance, lubrication, troubleshooting.
Chassis:
Frame inspection, suspension (front fork and rear shock absorber), steering system, swingarm, bearings, wheel hubs.
Brakes:
Brake system overhaul (front and rear), hydraulic components, caliper service, master cylinder service, bleeding procedures, pad replacement, disc inspection.
Electrical:
Wiring diagrams, starter system, charging system (alternator, battery), lighting system, ignition coils, ECU, sensors, diagnostic codes (if applicable).
Fuel System:
Carburetor disassembly, cleaning, adjustment, jetting, fuel tank maintenance, fuel lines.
Bodywork:
Fairing removal and installation, seat, fenders, exhaust system, footpegs.
Maintenance:
Routine inspections, oil changes, filter replacements, chain adjustment and lubrication, spark plug service, brake fluid replacement, coolant replacement, air filter cleaning.
Troubleshooting:
Diagnostic flowcharts for common problems, identification of causes and solutions for performance issues, starting difficulties, electrical faults.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation of all major vehicle systems.
Technical Specifications:
Torque values for fasteners, engine clearances, electrical component specifications, fluid capacities, dimensional data.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and exploded views.
Type:
Single-cylinder, 4-stroke
Displacement:
Approximately 400cc (exact value not provided in product info)
Bore X Stroke:
Refer to manual for exact specifications
Cooling System:
Liquid-cooled
Valve Train:
SOHC or DOHC (refer to manual for specific configuration)
Horsepower:
Estimated 35-40 HP (typical for this class and era)
Torque:
Refer to manual for exact specifications
Carburetor:
Mikuni VM series or similar (refer to manual for exact model and jetting)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Crash Test Data:
Not applicable for motorcycles
Brakes:
Hydraulic disc brakes (front and rear)
Tires:
Tread pattern suitable for mixed-surface use (refer to manual for OE tire sizes)
Lighting:
Headlight, taillight, brake lights, turn signals
Oil Change:
Refer to manual; typically every 3,000-5,000 km or annually, whichever comes first.
Air Filter:
Refer to manual; clean every 1,000-2,000 km, replace as needed.
Chain Lubrication:
Refer to manual; typically every 500 km and after washing or rain.
Spark Plug:
Refer to manual; inspect every 5,000 km, replace as needed.
Engine Oil:
Refer to manual for specific grade and capacity (e.g., SAE 10W-40, JASO MA certified)
Coolant:
Refer to manual for type and capacity (e.g., ethylene glycol-based coolant, 50/50 mix with distilled water)
Brake Fluid:
Refer to manual for type (e.g., DOT 4)
Transmission Oil:
Refer to manual; often shares oil with the engine or has a separate sump.
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, exhaust packing, wheel bearings, rear shock absorber linkage bearings.
Electrical Gremlins:
Some older Husqvarna models can have minor electrical connection issues if not properly maintained or sealed against moisture.
Carburetor Tuning:
Carburetors may require periodic cleaning and adjustment due to fuel quality variations or altitude changes.
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers in the world, with a strong heritage in off-road and competition racing.
Supermoto Lineage:
The SM series represents Husqvarna's entry into the popular supermoto segment, leveraging their off-road expertise.
Manufacturing Location:
Italy (Typical for Husqvarna motorcycles of this era)
Years Of Production:
Covered models are 2007 and 2008, part of a broader generation of SM400R/SM450R models.