🏷️ Basic Information

Make:

Husqvarna

Model:

SMR 630

Model Variant:

Supermoto

Year:

2004-2005

Engine Code:

Likely derived from a Rotax or similar, specific code not provided in product info but expected in manual.

👋 Introduction

Target Audience:

Owners of Husqvarna SMR 630 motorcycles from 2004-2005, mechanics, restoration enthusiasts.

Value Proposition:

Provides professional-level repair and maintenance information, enabling significant cost savings on servicing and repairs compared to dealership labor rates.

Accessibility:

Instant download, viewable and printable on Windows and Mac computers, user-friendly interface.

Content Completeness:

Covers all diagnostic and repair procedures from A-Z, replicating the information available to professional technicians.

📋 Manual Details

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Transmission, Clutch, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Wheels, Tires, Bodywork, Tools, Troubleshooting, Specifications, Maintenance.

Estimated Page Count:

Likely 300-600 pages (typical for comprehensive workshop manuals, specific number not provided).

Type:

Digital Workshop Repair Manual

Language:

English (implied by product description and typical for this type of manual)

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Detailed information on engine teardown, inspection, assembly, piston, rings, cylinder, crankshaft, connecting rods, valves, camshafts, timing.

Fuel System:

Carburetor (likely Mikuni) tuning, cleaning, rebuilding, fuel pump, fuel lines, fuel tank.

Ignition System:

CDI system, spark plugs, ignition coil, wiring diagrams, troubleshooting ignition faults.

Cooling System:

Radiator, hoses, coolant, water pump, thermostat operation and replacement.

Transmission Drivetrain:

Gearbox disassembly, inspection, assembly, gear ratios, clutch operation, clutch plates, primary drive.

Chassis Frame:

Frame inspection, welds, mounting points, steering head bearings.

Front Suspension:

Upside-down fork (USD) disassembly, seal replacement, oil levels, damping adjustments, spring rates.

Rear Suspension:

Monoshock absorber, linkage system, swingarm, bearing inspection and replacement, adjustment procedures.

Brakes Front:

Brake caliper, master cylinder, brake lines, brake fluid specifications, rotor inspection, pad replacement.

Brakes Rear:

Brake caliper, master cylinder, brake lines, brake fluid specifications, rotor inspection, pad replacement.

Electrical System:

Wiring diagrams, lighting system, battery, starter motor, charging system, fuses, relays, switches.

Wheels Tires:

Wheel bearing maintenance, tire pressure recommendations, wheel balancing, spoke tension (if applicable).

Bodywork Plastics:

Fairing removal and installation, seat, fuel tank cover, fender replacement.

Exhaust System:

Inspection, maintenance, and potential repair or replacement of the exhaust system.

Scheduled Maintenance:

Oil changes, filter replacements, chain adjustment, spark plug checks, valve clearance checks (if applicable).

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common and uncommon issues, fault finding charts.

Engine Rebuild:

Complete engine disassembly, component inspection, reassembly with torque specifications.

Suspension Rebuild:

Fork and shock absorber service, seal replacement, fluid changes.

Brake System Service:

Bleeding procedures, caliper overhaul, master cylinder rebuild, pad and rotor replacement.

Electrical Component Testing:

Testing of stator, regulator/rectifier, starter solenoid, switches.

Carburetor Synchronization Adjustment:

Detailed instructions for tuning the carburetor for optimal performance.

Lubrication Points:

Specific lubrication schedules and points for the chassis, bearings, and cables.

Tool Requirements:

List of special tools and general tools required for various repair and maintenance procedures.

Depth Of Information:

Comprehensive, covering all aspects from basic maintenance to full engine and chassis overhauls, suitable for professional technicians and advanced DIY mechanics.

Diagnostic Capability:

High, with specific fault codes and troubleshooting trees likely included.

Repair Instructions:

Detailed, step-by-step instructions with supporting visuals.

Torque Specifications:

All critical torque specifications for engine, chassis, and suspension fasteners are included.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable PDF, enabling quick information retrieval.

Image Resolution:

High Quality Photos, Illustrations And Diagrams (as per product description), suitable for printing.

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download, printable on user's choice of paper).

⚙️ Engine Specifications

Engine Type:

Single-cylinder, 4-stroke (likely a potent off-road based engine).

Displacement:

630cc (as indicated by model name).

Bore X Stroke:

Specifics not provided, but will be detailed in the manual.

Cooling Method:

Liquid-cooled (typical for this performance level).

Horsepower Approximate:

Likely in the 50-60 HP range, specific figures to be confirmed in the manual.

Torque Approximate:

Torque figures will be detailed in the manual.

Carburetor Type:

Likely a large-bore Mikuni (e.g., VM38 or similar) or Keihin FCR.

Fuel Delivery:

Gravity feed from fuel tank, potentially with a fuel pump if required by tank design.

🔧 Transmission

Transmission Type:

6-speed, constant mesh.

Clutch Type:

Wet, multi-plate, cable-actuated.

Gear Ratios:

Specific gear ratios will be detailed in the manual.

📐 Dimensions

Wheelbase:

Specific dimensions will be detailed in the manual.

Seat Height:

Specific dimensions will be detailed in the manual.

Dry Weight Approximate:

Likely around 140-150 kg, specific weight to be confirmed in the manual.

🛡️ Safety Features

Safety Features:

Standard motorcycle safety features: effective braking system, lighting, durable construction. No electronic rider aids like ABS are expected for this era/model.

💡 Technology Features

Infotainment System:

N/A (This is a performance-oriented Supermoto, not equipped with modern infotainment systems).

Rider Assistance Features:

N/A (No electronic rider aids like ABS or traction control are present on this model).

Connectivity Options:

N/A

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 km or annually, specific recommendation in manual.

Valve Clearance Interval:

Likely around 5,000-10,000 km, requiring manual consultation.

Engine Oil Type:

10W-40 or 15W-50 semi-synthetic or fully-synthetic motorcycle oil, specific API/JASO rating to be confirmed in manual.

Fork Oil Type:

Specific viscosity (e.g., SAE 5W or 10W) and volume for front forks detailed in manual.

Brake Fluid Type:

DOT 4 or DOT 5.1 brake fluid, specified in manual.

Coolant Type:

Ethylene glycol-based antifreeze, mixed with distilled water. Specific ratio and type to be confirmed.

Common Wear Items:

Clutch plates, fork seals, wheel bearings, chain and sprockets, brake pads, exhaust system components. Specific issues and solutions will be in the manual.

Carburetor Performance:

Can be sensitive to altitude and temperature changes; proper tuning is crucial for optimal performance.

Electrical Connections:

Corrosion or loose connections on lighting and ignition components can cause intermittent issues.

📚 Vehicle History

Brand Origin:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, originating in Sweden in 1903.

Smr Lineage:

The SMR series represents Husqvarna's successful foray into the Supermoto segment, leveraging their off-road expertise for a street-focused, agile machine.

Manufacturing Location:

During this period, Husqvarna motorcycles were manufactured in Italy.

🏆 Awards & Recognition

Model Reputation:

The SMR 630 is generally well-regarded for its aggressive styling, potent engine, and agile handling, making it a capable machine for both street riding and occasional track use.