Husqvarna SMR450R 2007 2008 Workshop Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 100583

Etiquetas: 2007 2008 Husqvarna Misc Motorcycle Motorcycles SMR450R

Variantes de producto

Descripción

The SMR450R is a high-performance supermoto motorcycle designed for aggressive street and track riding. Produced for the 2007 and 2008 model years, this machine builds upon a strong off-road heritage, offering nimble handling and potent power delivery from its liquid-cooled, single-cylinder, 4-stroke engine. Known for its aggressive styling and focus on rider control, the SMR450R is a capable performer in its segment, appealing to enthusiasts seeking a thrilling and dynamic riding experience. This comprehensive workshop service repair manual provides detailed guidance for the maintenance, diagnosis, and repair of your SMR450R. Covering all major systems including the engine, fuel, ignition, transmission, chassis, suspension, brakes, and electrical components, the manual offers factory-level technical depth. It includes step-by-step procedures for routine maintenance, component replacement, system rebuilds, and adjustments, along with diagnostic troubleshooting and essential technical specifications. This resource is invaluable for professional technicians and experienced DIY mechanics aiming to keep their SMR450R in optimal condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

SMR450R

Model Years Covered:

2007, 2008

Vehicle Type:

Supermoto Motorcycle

👋 Introduction

Market Position

Segment:

Performance Supermoto Motorcycle

Target Demographic:

Enthusiasts and riders seeking aggressive street and track performance

Competitive Analysis

Competitors Similar Era:

KTM SMR series, Yamaha WR-X, Honda CRF-X (converted to supermoto), Aprilia SXV

Key Features Vehicle

Performance Focus:

Aggressive styling, nimble handling, powerful engine for its class

Offroad Heritage:

Built on a strong off-road platform (SMR typically derived from SMX/Enduro models)

Manual Value Proposition

Owner Benefit:

Enables comprehensive maintenance, repair, and troubleshooting, preserving performance and longevity

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Manual Format:

Downloadable (likely PDF)

Manual Language:

English

Page Count Estimate:

Hundreds of pages (specific count not provided, but indicated as comprehensive)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, internal components, lubrication system, cooling system

Fuel System:

Carburetion (if applicable), fuel pump, fuel lines, filters

Ignition System:

Ignition coil, spark plug, timing, CDI unit

Transmission:

Gearbox overhaul, clutch operation, shift mechanism

Chassis Frame:

Frame inspection, reinforcement points, component mounting

Suspension:

Front forks (rebuild, adjustments), rear shock absorber (rebuild, adjustments), linkage systems

Brakes:

Hydraulic system, caliper service, master cylinder, brake pads, rotor inspection

Electrical System:

Wiring diagrams, lighting, battery, starter, charging system, fuses, relays

Bodywork Trim:

Fairings, seat, tank removal/installation, plastics

Wheels Tires:

Wheel bearing service, tire replacement, balancing

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, valve clearance checks

Diagnostics:

Troubleshooting common problems, fault finding procedures

Repair:

Component replacement, assembly/disassembly instructions, torquing specifications

Rebuild:

Engine, transmission, suspension, and brake system rebuild procedures

Adjustments:

Carburetor tuning, suspension settings, cable adjustments

Technical Depth

Depth Level:

Comprehensive Factory Level

Detail Level:

Detailed diagrams, exploded views, torque specifications, clearances

Target Audience:

Professional technicians and experienced DIY mechanics

📊 Manual Specifications

File Format

File Type:

Likely PDF (Digital Download)

Searchability:

Typically searchable text for quick information retrieval

Printability:

Designed for full printing or selective chapter printing

Digital Features:

Hyperlinked sections (common in quality PDFs)

Quality:

Official Factory Quality (indicates high resolution images and accurate text)

⚙️ Engine Specifications

Primary Engine

Configuration:

Single-cylinder, 4-stroke

Displacement:

Approximately 450cc (specific bore/stroke not provided, typical for 450cc class)

Cooling System:

Liquid-cooled

Valve Train:

DOHC (Dual Overhead Camshaft), typically 4 valves

Performance

Horsepower Estimate:

Estimated 50-60+ HP (depending on specific tuning and exhaust)

Torque Estimate:

Not specified, but characterized by strong mid-range power delivery

Fuel System

Induction:

Carburetor (likely Keihin FCR or similar performance carb) or potentially early EFI depending on exact regional spec

Fuel Type:

Unleaded gasoline (high octane recommended)

Lubrication System

Oil Type:

Motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40 or 15W-50, specific grade in manual)

Engine Codes

Engine Identification:

VIN and engine serial numbers are critical for part identification (detailed in manual)

🔧 Transmission

Standard

Type:

6-speed sequential manual

Features

Clutch:

Hydraulic actuation, multi-plate wet clutch

Fluid Specification

Transmission Oil Type:

Motorcycle transmission oil or engine oil, depending on wet clutch design (refer to manual)

📐 Dimensions

Exterior

Wheelbase:

Not specified, but generally optimized for agile handling (around 57-58 inches typical for class)

Seat Height:

High (typical for supermoto, around 35-36 inches)

Weights

Dry Weight Estimate:

Approximately 250-270 lbs (typical for this class)

Wheels Tires

Front Wheel Size:

17 inch

Rear Wheel Size:

17 inch

Front Tire Spec:

e.g., 120/70-17 (specifics in manual)

Rear Tire Spec:

e.g., 150/60-17 or 160/60-17 (specifics in manual)

🛡️ Safety Features

Ratings

Safety Standards:

Meets relevant road legal and motorcycle safety standards for its intended market

Active Features

Braking System:

High-performance disc brakes front and rear (typically Brembo or equivalent)

Passive Features

Frame Integrity:

Robust chassis design for stability and rider control

Ergonomics:

Designed for rider control and confidence

💡 Technology Features

Infotainment

Features:

Basic digital instrument cluster displaying speed, RPM, odometer, trip meter, neutral indicator.

Driver Assistance

Features:

None (This is a performance motorcycle, lacking rider aids like ABS or traction control)

Connectivity

Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1500-3000 km or annually (specific interval in manual)

Valve Clearance Check:

Every 6000-10000 km (specific interval in manual)

Chain Lubrication Adjustment:

Regularly, every 500-1000 km or after wet riding

Fluid Specifications

Coolant Type:

Ethylene glycol based coolant (50/50 mix with distilled water)

Brake Fluid Type:

DOT 4 hydraulic brake fluid

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings

Potential Reliability:

While generally robust, high-performance engines require diligent maintenance; some electrical connectors or fuel system components might require inspection on older models.

Filter Part Numbers

Oil Filter Part Number:

Specific part number would be found in the manual (e.g., HUS-77005015000 or equivalent HiFloFiltro HF155)

Air Filter Part Number:

Specific part number would be found in the manual (e.g., HUS-800076871 or equivalent K&N SU-4504)

📚 Vehicle History

Brand Heritage

Manufacturer:

Husqvarna Motorcycles AB, Sweden (later acquired by BMW Motorrad, then Pierer Mobility AG)

Model Evolution

Supermoto Lineage:

Husqvarna has a strong heritage in off-road racing, with the SMR line representing their performance-oriented supermoto offerings

Production Era

Model Range:

The SMR450R was part of a family of SMR models (e.g., 510, 530) offering different displacements

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Husqvarna SMR models are generally well-regarded for their performance, handling, and aggressive styling within the supermoto community.