This manual covers the 2007 TE250, TE450, TE510, TC250, TC450, TC510, SM450R, and SM510R motorcycles. With a heritage dating back to 1903, the brand is renowned for its high-performance off-road and street-legal motorcycles. These models, representing distinct touring enduro, competition motocross, and supermoto platforms, are engineered for power and handling, often favored by enthusiasts and competitive riders. This comprehensive service repair manual is designed to provide detailed information for maintaining and repairing these robust machines.
The scope of this English-language manual is extensive, encompassing complete engine tear-down, rebuilds, overhauling, and re-assembly, along with detailed coverage of the suspension, brakes, and electrical systems, including wiring schematics. It provides crucial maintenance procedures, settings, adjustments, troubleshooting guidance for common issues, and specific torque specifications. With hundreds of photos, detailed illustrations, and diagrams, this 654-page manual serves as an invaluable resource for both do-it-yourself owners and experienced mechanics, ensuring proper upkeep and efficient repair of your motorcycle.
Model:
TE250, TE450, TE510, TC250, TC450, TC510, SM450R, SM510R
Vin Prefix Te250:
ZCGH810AA7V003329
Vin Prefix Te450:
ZCGH812AA7V003332
Vin Prefix Te510:
ZCGH813AA7V003335
Vin Prefix Tc250:
ZCGH810AA7V050001
Vin Prefix Tc450:
ZCGH812AA7V050001
Vin Prefix Tc510:
ZCGH813AA7V050001
Vin Prefix Sm450R:
ZCGH812AB7V003338
Vin Prefix Sm510R:
ZCGH813AB7V003340
Manual Product Name:
2007 Husqvarna TE250 TE450 TE510 TC250 TC450 TC510 SM450R SM510R Motorcycle Service Repair Manual
Value Proposition:
An inexpensive way to keep your vehicle working properly, empowering owners to perform their own repairs and save money.
Target Audience:
Do-it-yourselfers and experienced mechanics alike.
Completeness:
100% complete and intact, no missing/corrupt pages/sections.
Method:
Instant download upon completion of secure payment.
Accepted Methods:
All Major Credit/Debit Cards and PayPal.
Models Covered:
Husqvarna TE250, TE450, TE510, TC250, TC450, TC510, SM450R, SM510R
Production Years Covered:
2007
Type:
Complete Service Repair Manual
Software Requirements:
Adobe PDF Reader
Operating Systems:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Completeness Guarantee:
100% complete and intact, no missing/corrupt pages/sections.
Storage Options:
Can be saved to hard drive or burned to CD-ROM for offline access.
Viewing Options:
Can be viewed on any computer, zoomed, and printed.
Engine:
Complete tear down and rebuild, overhauling, re-assembly, engine cooling system, hydraulic control clutch
Suspension:
Front suspension (TE 250 specific), Rear suspension, Frame, suspensions and wheels
Electrical:
Electric system, wiring schematics
Frame And Wheels:
Frame, suspensions and wheels, Frame, wheels
Maintenance:
Maintenance, Settings and adjustments
Troubleshooting:
Troubles and remedies
Repair And Rebuild:
Complete tear down and rebuild, Engine disassembly, Engine overhauling, Engine re-assembly, KITS assembling instructions
Diagnostics:
All diagnostic and repair procedures are covered
Depth:
Comprehensive, covering complete disassembly, rebuild, maintenance, and troubleshooting for experienced mechanics and do-it-yourselfers.
Illustrations And Diagrams
Content:
Detailed illustrations, diagrams, wiring schematics, hundreds of photos
Procedures:
Includes general operational procedures, settings, and adjustments.
Listing:
Optional Parts List included, aiding in customization or upgrade possibilities.
Listing:
List of specific tools required for various maintenance and repair procedures.
Quality:
High-quality, searchable PDF
Searchability:
Searchable for easy information retrieval
Printability:
Printable pages, can be burned to CD-ROM
Type:
Digital Download (PDF)
Engine Type:
Single-cylinder, 4-stroke (Details vary by model TE250/450/510, TC250/450/510, SM450R/510R)
Engine Displacements:
Approx. 249cc (TE250/TC250), 449.7cc (TE450/TC450/SM450R), 501cc (TE510/TC510/SM510R)
Fuel Delivery:
Likely fuel injection or carburetor, specific details provided in manual
Type:
Likely 6-speed manual transmission
Clutch:
Hydraulic control clutch system detailed
Dry Weight:
Varies by model, specific figures provided in manual (e.g., TE models typically around 105-115 kg)
Wheel Sizes:
Details vary by model (e.g., Enduro models typically 21" front, 18" rear; Supermoto models 17" front and rear)
Braking System:
Hydraulic disc brakes front and rear (details specific to each model)
Features:
Basic instrumentation (speedometer, tachometer, indicator lights). No advanced infotainment systems typical of modern vehicles.
Features:
No electronic driver assistance systems. Focus is on mechanical and electrical systems.
Features:
No connectivity features. Primarily focused on mechanical operation and basic electrical systems.
Routine Checks:
Manual covers routine checks, adjustments, and scheduled maintenance tasks at specific mileage or time intervals.
Engine Oil:
Specific oil viscosity grades (e.g., 10W-40, 15W-50) and API service classifications provided.
Coolant:
Type and mixture ratio for the engine cooling system specified.
Brake Fluid:
DOT specification for brake fluid (e.g., DOT 4) detailed.
Engine Oil Capacity:
Precise oil capacity for engine oil changes and filter replacements for each model variant.
Common Faults:
Manual's troubleshooting section addresses common issues encountered by owners of these models, though specific recurring problems are not listed here.
Torque Settings:
Comprehensive torque specifications for all critical fasteners and components (engine, chassis, suspension).
Heritage:
Husqvarna Motorcycles has a long history dating back to Sweden in 1903, known for its off-road and performance motorcycles.
Lineup Context:
The TE (Touring Enduro), TC (Competition Motocross), and SM (Supermoto) lines represent distinct yet related off-road and street-legal performance platforms from Husqvarna.
Manufacturing Region:
Typically Italy for Husqvarna models in this era.
Brand Reputation:
Husqvarna is recognized for its high-performance off-road motorcycles, often favored by competitive riders and enthusiasts for their power and handling.
