This manual covers the TE310, TE450, TE510, TC450, TXC450, TXC510, SMR450, and SMR510 models from the 2010 model year. These motorcycles were produced in Italy. These versatile machines are designed for dual-sport, enduro, and supermoto applications, offering performance and reliability. They feature single-cylinder, 4-stroke engines with displacements ranging from 293.8 cc to 501.2 cc, typically paired with a 6-speed manual transmission and a hydraulic wet multi-plate clutch. The engineering quality reflects a dedication to off-road excellence, providing a robust platform for both recreational riding and competitive use.
This comprehensive Service Repair Manual is designed to assist do-it-yourselfers and experienced mechanics in maintaining and repairing the specified models. It provides detailed information on all major systems, including the engine, fuel system, lubrication system, cooling system, brakes, suspension, electrical system, frame, wheels, and clutch. The manual includes step-by-step instructions for complete disassembly, overhauling, re-assembly, and rebuilding, alongside maintenance procedures, troubleshooting guides, diagnostic procedures, and settings and adjustments. With detailed illustrations, diagrams, and technical specifications such as torque values, this manual ensures accurate and efficient upkeep, helping owners save money on repairs and keep their vehicles in optimal working condition.
    
    
    
    
    
        
            Model:
        
        
            TE310, TE450, TE510, TC450, TXC450, TXC510, SMR450, SMR510
        
     
    
    
    
        
            Vin Prefix Te310:
        
        
            ZKHA204AA
        
     
    
        
            Vin Prefix Te450:
        
        
            ZKHA202AA
        
     
    
        
            Vin Prefix Te510:
        
        
            ZKHA203AA
        
     
    
        
            Vin Prefix Te310 Usa:
        
        
            ZKHKBEDF*
        
     
    
        
            Vin Prefix Te450 Usa:
        
        
            ZKHKBEFF*
        
     
    
        
            Vin Prefix Te510 Usa:
        
        
            ZKHKBEHF*
        
     
    
        
            Vin Prefix Tc450:
        
        
            ZKHA202AA
        
     
    
        
            Vin Prefix Tc450 Usa:
        
        
            ZKHTC450*
        
     
    
        
            Vin Prefix Txc450 Usa:
        
        
            ZKHTX450*
        
     
    
        
            Vin Prefix Txc510 Usa:
        
        
            ZKHTX510*
        
     
    
        
            Vin Prefix Smr450:
        
        
            ZKHA202AB
        
     
    
        
            Vin Prefix Smr510:
        
        
            ZKHA203AB
        
     
 
    
    
    
        
            Target Audience:
        
        
            Do-it-yourselfers and experienced mechanics
        
     
    
        
            Value Proposition:
        
        
            Inexpensive way to keep your vehicle working properly, save money on repairs
        
     
    
    
        
            Advantage:
        
        
            Instant download, comprehensive coverage, high detail
        
     
    
    
        
            Completeness:
        
        
            100% complete and intact, no missing/corrupt pages/sections
        
     
    
        
            Searchability:
        
        
            Searchable PDF for easy information retrieval
        
     
    
        
            Delivery:
        
        
            Instant Download upon payment completion
        
     
 
    
    
    
        
            Models Covered:
        
        
            Husqvarna TE310, TE450, TE510, TC450, TXC450, TXC510, SMR450, SMR510
        
     
    
        
            Production Years Covered:
        
        
            2010
        
     
    
    
    
    
        
            Type:
        
        
            Service Repair Manual
        
     
    
    
    
    
    
        
            Compatibility:
        
        
            All Versions of Windows, Mac, Linux OS, iPhone, iPad, Android
        
     
 
    
    
    
        
            Engine:
        
        
            Complete disassembly, overhauling, and re-assembly
        
     
    
        
            Fuel System:
        
        
            Fuel Injection System
        
     
    
        
            Lubrication System:
        
        
            Lubrication System
        
     
    
        
            Cooling System:
        
        
            Engine Cooling System
        
     
    
        
            Transmission:
        
        
            Not explicitly detailed in provided list, but typical for service manuals
        
     
    
    
        
            Suspension:
        
        
            Front Suspension, Rear Suspension
        
     
    
        
            Electrical System:
        
        
            Electric System, Wiring Schematics
        
     
    
        
            Frame And Wheels:
        
        
            Frame, Wheels
        
     
    
        
            Clutch:
        
        
            Hydraulic Control Clutch
        
     
    
    
        
            Maintenance:
        
        
            Comprehensive maintenance procedures
        
     
    
        
            Troubleshooting:
        
        
            Troubles and remedies
        
     
    
        
            Diagnostics:
        
        
            All diagnostic procedures covered
        
     
    
        
            Repair:
        
        
            Complete tear down and rebuild, step-by-step instructions
        
     
    
        
            Settings And Adjustments:
        
        
            Settings and adjustments
        
     
    
        
            Rebuilding:
        
        
            Complete rebuild of the machine
        
     
    
        
            Disassembly:
        
        
            Complete disassembly of the machine
        
     
    
        
            Assembly:
        
        
            KITS assembling instructions
        
     
    
    
        
            Depth:
        
        
            Comprehensive: covers complete tear down, rebuild, maintenance, and diagnostics
        
     
    
        
            Illustrations And Diagrams:
        
        
            Detailed illustrations, diagrams, pictures, and part diagrams
        
     
    
        
            Specifications:
        
        
            Torque specs, technical specifications
        
     
    
        
            Wiring Schematics:
        
        
            Includes wiring schematics
        
     
 
    
    
    
    
        
            Quality:
        
        
            High Quality, 100% Complete and Intact, Searchable
        
     
    
        
            Requirements:
        
        
            Adobe PDF Reader
        
     
    
        
            Usage:
        
        
            View on any computer, zoomable, printable, savable to hard-drive, burnable to CD-ROM
        
     
    
    
    
    
        
            Binding:
        
        
            Digital Download (No physical binding)
        
     
    
    
        
            Paper:
        
        
            N/A (Digital Format)
        
     
 
    
    
    
        
            Engine Type:
        
        
            Single-cylinder, 4-stroke (typical for these models)
        
     
    
        
            Displacement Te310:
        
        
            293.8 cc
        
     
    
        
            Displacement Te450 Tc450 Txc450 Smr450:
        
        
            449.7 cc
        
     
    
        
            Displacement Te510 Txc510 Smr510:
        
        
            501.2 cc
        
     
    
    
        
            Horsepower 450Cc Class:
        
        
            Approx. 50-55 HP (typical for this class, specific to model variant)
        
     
    
        
            Horsepower 510Cc Class:
        
        
            Approx. 55-60 HP (typical for this class, specific to model variant)
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Fuel Injection (EFI)
        
     
    
        
            Fuel Type:
        
        
            Unleaded Gasoline
        
     
 
    
    
    
        
            Transmission Type:
        
        
            6-speed manual (typical for these models)
        
     
    
    
        
            Optional Transmissions:
        
        
            N/A (standard for this segment)
        
     
    
    
        
            Clutch Type:
        
        
            Hydraulic wet multi-plate clutch (typical)
        
     
 
    
    
    
        
            General Type:
        
        
            Dual-Sport/Enduro/Supermoto (depending on model variant)
        
     
    
    
        
            Dry Weight Range:
        
        
            Approx. 105-120 kg (231-265 lbs) depending on model
        
     
 
    
    
    
        
            Safety Features:
        
        
            Reflective elements, standard safety equipment for motorcycles
        
     
    
    
        
            Braking System:
        
        
            Disc brakes front and rear (specific caliper and rotor details within manual)
        
     
    
    
        
            Lighting:
        
        
            Headlight, taillight, turn signals (as per model variant and regulations)
        
     
 
    
    
    
        
            Infotainment System:
        
        
            N/A (Performance oriented off-road/dual-sport motorcycles)
        
     
    
    
        
            Driver Assistance Features:
        
        
            N/A (Performance oriented off-road/dual-sport motorcycles)
        
     
    
    
        
            Connectivity Features:
        
        
            N/A (Performance oriented off-road/dual-sport motorcycles)
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Detailed in manual; typically every 10-20 engine hours or annually
        
     
    
        
            Air Filter Cleaning:
        
        
            Detailed in manual; frequent cleaning recommended for off-road use
        
     
    
        
            Valve Adjustment:
        
        
            Detailed in manual; typically every 50-100 engine hours
        
     
    
    
        
            Engine Oil Type:
        
        
            Full synthetic motorcycle oil, viscosity grade specified in manual (e.g., 10W-40, 15W-50)
        
     
    
        
            Coolant Type:
        
        
            Ethylene glycol based coolant (specific mixture ratio provided in manual)
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 4 or DOT 5.1 hydraulic brake fluid (specified in manual)
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, brake pads, chain and sprockets, air filter, spark plug, coolant hoses.
        
     
    
        
            Electrical Connections:
        
        
            Corrosion or loose connections, especially in off-road environments (manual provides troubleshooting)
        
     
    
        
            Fuel Injector Cleaning:
        
        
            Periodic cleaning may be required for optimal performance (covered in manual)
        
     
 
    
    
    
        
            Brand Origin:
        
        
            Swedish motorcycle manufacturer with a long history in off-road racing
        
     
    
    
        
            2010 Updates:
        
        
            Specific updates for 2010 are detailed within the manual, likely minor revisions or specific model year calibrations.
        
     
    
    
        
            Manufacturing Location:
        
        
            Italy (Husqvarna motorcycles were produced in Italy during this period)
        
     
 
    
    
    
        
            Brand Awards:
        
        
            Husqvarna has a strong racing heritage and numerous accolades in off-road disciplines, though specific model awards for 2010 are not listed here.