Model:
TE410, TE610eLT, SM610S
Model Variant:
TE410, TE610eLT (Enduro), SM610S (Supermoto)
Engine Codes:
TE410: Likely 70-series 4-stroke single; TE610eLT: Likely 70-series 4-stroke single; SM610S: Likely 70-series 4-stroke single. Specific engine codes not explicitly provided in product data, but based on typical Husqvarna designations of the era.
Chassis Codes:
Specific chassis codes not explicitly provided in product data, but derived from model designations.
Market Segment:
Performance Off-Road (Enduro) and Street-Legal Supermoto motorcycles.
Target Audience:
Owners, mechanics, and enthusiasts seeking to maintain, repair, and understand their Husqvarna TE410, TE610eLT, or SM610S.
Competitors Era:
KTM EXC series, Husaberg, Italian brands like Aprilia and Cagiva (for supermoto variants), Yamaha WR series, Honda XR series.
Vehicle Strengths:
Lightweight construction, powerful engines for their class, capable off-road suspension (TE models), nimble handling (SM models).
Manual Value Proposition:
Provides essential technical data, repair procedures, and maintenance schedules to keep these performance motorcycles in optimal condition.
Years Covered:
1998, 1999, 2000
Models Covered:
Husqvarna TE410, TE610eLT, SM610S
Page Count Estimate:
Estimated 300-500 pages (typical for comprehensive service manuals of this era).
Manual Type:
Service and Repair Manual
Languages:
German (de), English (en), Italian (it), Spanish (es)
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for all covered models.
Fuel System:
Carburetor adjustment, cleaning, and rebuilding; fuel tank maintenance, fuel pump (if applicable).
Ignition System:
Ignition timing, spark plug specifications, coil testing, stator testing.
Transmission And Drivetrain:
Gearbox maintenance, clutch service, chain and sprocket inspection and replacement, final drive maintenance.
Suspension:
Front fork service (oil changes, seal replacement, internal component inspection); rear shock absorber maintenance and adjustment.
Brakes:
Brake pad replacement, caliper service, brake fluid flushing and bleeding, master cylinder maintenance.
Electrical System:
Wiring diagrams, lighting system service, battery maintenance, starter motor operation, charging system troubleshooting.
Cooling System:
Radiator maintenance, coolant flushing and replacement, thermostat operation (if liquid-cooled).
Exhaust System:
Exhaust pipe and muffler inspection and replacement.
Frame And Bodywork:
Frame inspection for damage, body panel removal and installation, seat and tank service.
Preventative Maintenance:
Detailed schedules for oil changes, filter replacements, chain lubrication, brake checks, and other routine servicing.
Troubleshooting Guides:
Diagnostic procedures for common starting, running, and performance issues, often presented in a symptom-to-cause format.
Complete Disassembly Reassembly:
Step-by-step instructions for taking apart and putting back together major vehicle components, including the engine and transmission.
Component Specific Repairs:
In-depth repair instructions for individual parts such as carburetors, forks, brake calipers, and electrical components.
Wheel And Tire Service:
Tire pressure checks, tire and tube replacement, wheel balancing procedures.
Torque Specifications:
Crucial torque values for all critical fasteners to ensure proper assembly and prevent component damage.
Depth Of Information:
Comprehensive, covering everything from basic maintenance to in-depth engine and chassis rebuilds.
Diagnostic Capabilities:
Detailed diagnostic charts and procedures to identify and resolve mechanical and electrical faults.
Special Tool Requirements:
Identification of any specialized tools or equipment needed for specific repair procedures.
Engine Type:
4-stroke, single-cylinder, liquid-cooled (typically).
Displacement Te410:
Approximately 400-410cc (exact specifications may vary by sub-model).
Displacement Te610Elt:
Approximately 570-610cc (exact specifications may vary by sub-model).
Displacement Sm610S:
Likely based on the 610cc engine, tuned for supermoto performance.
Horsepower Estimate Te410:
Estimated 30-35 HP (specific output varies with tune and year).
Horsepower Estimate Te610Elt:
Estimated 40-45 HP (specific output varies with tune and year).
Torque Estimate:
Torque figures vary by displacement, but generally strong low-end grunt for off-road applications.
Carburetor Type:
Typically Keihin flat-slide or similar performance carburetors (e.g., PD/PJ series). Specific sizes (e.g., 36mm, 38mm) are detailed in the manual.
Fuel Type:
Unleaded gasoline, typically 90-95 octane.
Transmission Type:
5-speed manual (common for these models).
Optional Transmissions:
Not typically offered as an option for these specific models in this era.
Clutch Type:
Wet multi-plate, cable-actuated.
Gear Ratios:
Specific gear ratios for each model and year are detailed in the manual for performance and maintenance analysis.
Transmission Fluid Type:
Motorcycle-specific transmission oil or a high-quality engine oil meeting JASO MA specifications.
Wheelbase:
Varies by model, typically around 57-60 inches (1450-1525 mm) for enduro models.
Seat Height:
High, typical for off-road motorcycles, ranging from 36-39 inches (915-990 mm).
Dry Weight:
Approximately 240-270 lbs (109-122 kg) depending on model and equipment.
Fuel Tank Capacity:
Typically around 2.5-3.5 gallons (9.5-13 liters), with some enduro variants having larger tanks.
Oil Change Interval:
Typically every 1,500-3,000 km (900-1800 miles) or annually, depending on usage. Consult manual for specifics.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Typically every 500-1,000 km (300-600 miles).
Chain Maintenance:
Lubrication and tension adjustment recommended every 500-800 km (300-500 miles).
Engine Oil Grade:
SAE 10W-40 or 10W-50 motorcycle-specific or high-quality synthetic oil meeting JASO MA or MA2 specifications.
Engine Oil Capacity:
Approximately 1.2-1.5 liters (check manual for exact capacity based on model and oil filter change).
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (typically 50/50 ratio).
Common Wear Items:
Clutch plates, brake pads, wheel bearings, fork seals, carburetor jets due to fuel variations.
Potential Electrical Issues:
Wiring harness integrity, stator output degradation over time, regulator/rectifier issues can occur. Manual provides diagnostic steps.
Engine Specific Considerations:
Regular valve clearance checks are crucial for optimal performance and longevity. Carburetor tuning can be sensitive to altitude and temperature.
Brand Origin:
Husqvarna Motorcycles, founded in Sweden in 1903, known for its long history in motorcycle racing and off-road innovation.
Model Line Significance:
The TE and SM lines represented Husqvarna's strong presence in the competitive enduro and early supermoto markets, built upon a legacy of off-road prowess.
Production Period:
These specific models and variants were primarily produced in the late 1990s and early 2000s, with roots in earlier Husqvarna designs.
Manufacturing Location:
Primarily Italy during this period, under the ownership of Cagiva Group.
