Segment:
Enduro/Dual-Sport Motorcycles
Target User:
Enthusiasts seeking to maintain, repair, or customize their Husqvarna TE450
Competitors 2010:
KTM EXC series, Yamaha WR series, Honda CRF-X series, Kawasaki KLX series, Suzuki DR-Z series
Value Proposition:
Essential resource for accurate and efficient maintenance and repair, saving time and money
Modern Format:
Digital PDF format offers portability and searchability over traditional paper manuals
Engine:
Complete overhaul, tuning, diagnostics, lubrication, cooling system
Fuel System:
Carburetor (Mikuni), fuel pump, fuel lines, fuel tank maintenance
Ignition System:
CDI, spark plug specifications, troubleshooting
Transmission:
Clutch, gearbox, shifting mechanisms, lubrication, diagnostics
Chassis:
Frame, subframe, fork assembly, rear shock absorber, linkages
Suspension:
Front fork (Kayaba/Marzocchi), rear monoshock (Sachs), adjustments, servicing, seals
Brakes:
Front and rear hydraulic disc brakes, caliper service, fluid replacement, bleeding procedures
Electrical System:
Wiring diagrams, battery, lighting, starter motor, stator, rectifier/regulator, fuses
Exhaust System:
Muffler, header pipe, maintenance and inspection
Cooling System:
Radiator, hoses, coolant specifications, fan operation
Bodywork And Trim:
Fairings, seat, fenders, graphics, removal and installation
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication intervals
Troubleshooting:
Diagnostic flowcharts, common problems and solutions
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly
Engine Rebuild:
Piston, rings, cylinder, valve train, crankshaft, bearing specifications and procedures
Suspension Rebuild:
Fork seal replacement, damper rod service, shock absorber rebuild
Electrical Diagnostics:
Testing components, checking circuits, wiring harness repair
Wheel And Tire:
Spoke tensioning, wheel balancing, tire replacement
Depth:
Comprehensive for professional technicians and experienced DIY mechanics
Detail Level:
Includes torque specifications, clearances, diagnostic codes, wiring diagrams, and exploded views
Engine Type:
Four-stroke, single-cylinder
Bore X Stroke:
97.0 mm x 60.8 mm
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 4 valves
Horsepower Estimated:
Approx. 48-52 HP
Torque Estimated:
Approx. 45-48 Nm
Carburetor Model:
Mikuni VM38 (likely, subject to regional variations)
Fuel Type:
Unleaded Gasoline (91+ Octane)
Oil Capacity Approx:
1.5 Liters (without filter change), 1.7 Liters (with filter change)
Recommended Oil Viscosity:
10W-50 Synthetic (refer to manual for exact spec)
Safety Ratings:
Not applicable for motorcycles in the same way as cars; focuses on component integrity and handling
Braking System:
Hydraulic disc brakes front and rear for strong stopping power
Suspension Performance:
Adjustable suspension (fork and shock) to optimize handling and rider control
Frame Construction:
Robust chassis designed for off-road durability and on-road stability
Lighting:
Headlight, taillight, brake light for visibility
Engine Oil Change:
Every 10-15 hours of riding or annually
Oil Filter Change:
Every 20-30 hours of riding or every second oil change
Air Filter Cleaning:
Every 5-10 hours of riding (more frequently in dusty conditions)
Spark Plug Inspection:
Every 20-30 hours of riding
Valve Clearance Check:
Every 40-60 hours of riding
Chain And Sprocket Inspection:
Every 5-10 hours of riding (cleaning and lubrication also)
Engine Oil Spec:
Refer to manual, typically 10W-50 Fully Synthetic Motorcycle Oil
Coolant Spec:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Spec:
DOT 4 Hydraulic Brake Fluid
Fork Oil Spec:
Refer to manual, typically 5W or 10W fork oil
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, swingarm bearings, fork seals
Potential Engine Issues:
Valve seat wear (if not maintained), occasional stator failures.
Electrical Quirks:
Wiring harness can be susceptible to damage from vibration or abrasion if not properly secured.
Brand Origin:
Husqvarna motorcycles have a long and storied history in off-road racing, originating from Sweden.
Racing Success:
Known for success in Motocross and Enduro championships.
Te Series Lineage:
The TE series represents Husqvarna's dedicated Enduro line, evolved from earlier models with continuous improvements in performance and reliability.
2010 Updates:
For 2010, the TE450 received updates aimed at improving engine performance, chassis handling, and aesthetics, often incorporating feedback from racing.
Manufacturing Location:
Historically manufactured in Sweden, later production under BMW ownership was in Italy.