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Husqvarna TE450 2007 2008 Workshop Service Repair Manual

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This manual covers the TE450, a performance-oriented off-road and enduro motorcycle produced for the 2007 and 2008 model years. Known for its capability in demanding conditions and its heritage, the...
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Tipo: Motorcycle
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SKU: 100591
Husqvarna TE450 2007 2008 Workshop Service Repair Manual
This manual covers the TE450, a performance-oriented off-road and enduro motorcycle produced for the 2007 and 2008 model years. Known for its capability in demanding conditions and its heritage, the TE450 features a liquid-cooled, four-stroke, single-cylinder engine with a displacement of approximately 449.6 cc. It is equipped with a 5-speed transmission, hydraulic disc brakes, and adjustable suspension, making it a strong contender in its segment. The engineering quality and durability are hallmarks of the TE series, designed for enthusiasts seeking reliable performance in off-road environments. This comprehensive workshop service repair manual provides detailed information for maintaining and repairing your TE450. It covers all essential systems, including the engine, transmission, clutch, chassis components like suspension and brakes, and the electrical system. Within its hundreds of pages, you will find step-by-step procedures for scheduled maintenance, troubleshooting common issues, and complete repair instructions for engine overhauls and component rebuilds. Technical specifications, torque values, fluid capacities, and wiring diagrams are also included, offering factory-level knowledge to ensure optimal performance and longevity of your motorcycle.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE450
Year:
2007, 2008
Product Type:
Workshop Service Repair Manual
Format Offered:
Download
👋 Introduction
Market Position
Segment:
Off-Road/Enduro Motorcycle
Competitive Analysis
Competitors 2007 2008:
KTM EXC-R 450, Yamaha WR450F, Honda CRF450X, Suzuki RM-Z450 (off-road variant)
Key Features
Vehicle Focus:
Performance off-road capability, durability for demanding conditions
Manual Benefit:
Empowers owners and technicians with factory-level repair and maintenance knowledge
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Official Full Factory Service Repair Manual
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
Downloadable PDF (assumed, standard for modern manuals)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Drive System
Chassis:
Suspension (Front & Rear), Brakes (Front & Rear), Steering
Electrical:
Ignition System, Lighting, Instrumentation, Wiring Diagrams
Body:
Frame, Body Panels, Seat, Fuel Tank, Fairings
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Chain Adjustments
Repair:
Engine Overhaul, Transmission Repair, Suspension Rebuild, Brake Service
Troubleshooting:
Diagnostic Procedures, Fault Finding, Symptom Analysis
Technical Specifications:
Torque Specifications, Clearances, Fluid Capacities, Electrical Values
Technical Depth
Depth:
Comprehensive, from basic checks to complete engine/component rebuilds
📊 Manual Specifications
File Format
Digital Format Details:
Downloadable PDF, allows for selective printing
Print Quality
Print Capability:
Printable in its entirety or specific pages
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single Cylinder
Displacement:
449.6 cc (approximately)
Bore X Stroke:
97 mm x 60.8 mm (typical for this era Husqvarna 450)
Cooling System:
Liquid-cooled
Valvetrain:
SOHC, 4 valves
Performance
Horsepower:
Approx. 45-50 HP (estimated, varies by tuning and market)
Torque:
Approx. 40-45 Nm (estimated)
Fuel System
Fuel Delivery:
Carburetor (Mikuni or Keihin, typically 36-40mm)
Fuel Type:
Unleaded Gasoline (Octane rating as specified by manual)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet multi-plate, Cable operated
Optional
Gear Ratios:
Specific gear ratios will be detailed in the manual
Features
Drive Type:
Chain drive
📐 Dimensions
Exterior
Length:
Refer to manual for precise dimensions
Width:
Refer to manual for precise dimensions
Height:
Refer to manual for precise dimensions
Weights
Dry Weight:
Approx. 115-120 kg (unfueled, without rider)
Fuel Capacity:
Approx. 9-10 Liters
Wheelbase:
Refer to manual for precise dimensions
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Off-road motorcycle, not subject to road safety ratings)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), specific caliper and disc sizes in manual
Suspension Damping:
Adjustable front forks (compression/rebound) and rear shock absorber (pre-load/rebound)
Passive Features
Frame Construction:
Steel or Aluminum perimeter/trellis frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, lights).
Driver Assistance
Rider Aids:
N/A (No electronic rider aids like ABS or traction control on this model).
Connectivity
Connectivity Features:
N/A
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Lighting System
Headlight Type:
Halogen bulb (typical for the era)
Taillight Type:
Incandescent or LED bulb (manual will specify)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-20 engine hours or as specified in the manual for road use.
Air Filter Cleaning:
Frequent cleaning required, especially in dusty conditions (refer to manual for specific intervals).
Valve Clearance Check:
Typically every 20-40 engine hours or annually, as per manual recommendations.
Fluid Specifications
Engine Oil Type:
High-quality motorcycle-specific 4-stroke engine oil, viscosity like 10W-40 or 15W-50 (confirm exact spec in manual).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (confirm ratio and specification in manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid (confirm specific type in manual).
Known Issues
Common Wear Items:
Clutch plates, piston rings, valve guides, wheel bearings, chain and sprockets, fork seals.
Potential Failures:
Carburetor jetting issues, electrical connector corrosion, kickstart mechanism wear (depending on usage).
Torque Specs
Engine Bolt Torques:
Detailed torque specifications for all critical engine fasteners provided in the manual.
Suspension Pivot Torques:
Accurate torque values for swingarm, linkage, and fork components will be detailed.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Swedish brand, known for off-road motorcycles
Model Evolution
Te Series:
The TE series represents Husqvarna's enduro competition lineage
2007 2008 Updates:
Likely saw incremental updates focused on engine tuning, suspension components, and chassis refinements over previous models. Specific details in manual.
Production
Production Period:
Husqvarna motorcycles have a long production history, with this generation of TE450 active in the mid-2000s.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards are uncommon for individual service manuals, the TE450 itself was generally well-regarded in the enduro community for its performance and Italian engineering heritage.
Ratings
Manual Quality:
Official factory manual implies high accuracy and completeness, essential for professional service.
Certifications
Industry Standards:
Adheres to standard automotive service documentation practices.
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