2011 Husqvarna TE630 SMS630 Motorcycle Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 105808

Etiquetas: 2011 455 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment SMS630 TE630

Variantes de producto

Descripción

The TE630 and SMS630, produced for the 2011 model year, represent a strong offering in the performance dual-sport and supermoto categories. These motorcycles are characterized by their single-cylinder, liquid-cooled engines, lightweight and agile chassis, and long-travel, adjustable suspension systems, making them versatile for both off-road adventures and spirited street riding. The TE630 variant is engineered for riders seeking off-road capability, while the SMS630 is tailored for street performance with a distinct dirt-bike feel. Built upon a heritage of Swedish off-road prowess and manufactured in Italy, these models offer a compelling blend of power and handling. This comprehensive service repair manual provides essential guidance for the maintenance and repair of your 2011 TE630 / SMS630. It covers a wide array of systems, including detailed procedures for engine disassembly, rebuilds, suspension, brakes, electrical systems, cooling, clutch, and fuel injection. The manual includes routine maintenance, troubleshooting diagnostics, settings and adjustments, and information on special tools. With its detailed illustrations, diagrams, and step-by-step instructions, this 455-page English manual is an indispensable resource for owners and technicians aiming to keep these performance motorcycles in optimal condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE630 / SMS630

Model Year:

Production Variant:

TE630 (Dual-Sport), SMS630 (Supermoto)

Vin Prefix Te630:

ZKHA4 01AA B V

Vin Prefix Te630 Usa:

ZKHKD EKP# B V

Vin Prefix Sms630:

ZKHA4 01AB B V

Vin Prefix Sms630 Usa:

ZKHLD EKP# B V

👋 Introduction

Market Position

Category:

Performance dual-sport and supermoto motorcycles

Target User:

Riders seeking off-road capability (TE630) or street performance with a dirt-bike feel (SMS630)

Competitive Analysis

Competitors:

KTM EXC series, Yamaha WR series, Honda CRF series, Suzuki DR-Z series

Key Features

Engine Platform:

Single-cylinder, liquid-cooled engine

Chassis Design:

Lightweight and agile chassis

Suspension:

Long-travel, adjustable suspension (upside-down front forks, monoshock rear)

📋 Manual Details

Coverage Areas

Manual Type:

Complete Service Repair Manual

Page Count:

Language:

English

Format:

File Compatibility:

All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Complete tear down and rebuild, disassembly, overhaul, reassembly

Suspension:

Front suspension, Rear suspension

Brakes:

Complete brake system service and repair

Electrical System:

Wiring schematics, troubleshooting, component diagnosis

Cooling System:

Engine cooling system maintenance and repair

Clutch:

Hydraulically controlled clutch system service and repair

Fuel System:

Fuel injection system diagnosis and repair

Chassis And Wheels:

Frame, wheels, and related components

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, lubrication

Troubleshooting:

Comprehensive diagnostic procedures for common and uncommon issues

Settings And Adjustments:

Precise calibration and adjustment of various motorcycle systems

General Procedures:

Step-by-step guides for common service tasks

Rebuilds:

Complete engine and component rebuild procedures

Special Tools:

Identification and use of specialized tools required for service

Technical Depth

Detail Level:

Detailed illustrations, diagrams, wiring schematics, step-by-step instructions

Repair Scope:

Covers everything from basic maintenance to complete tear down and rebuild

Target Audience:

Do-it-yourselfers and experienced mechanics

📊 Manual Specifications

File Format

File Format:

Reader Requirement:

Adobe PDF Reader

Searchability:

Searchable text for easy navigation

Print Quality:

High-quality, printable pages

Print Options:

Can be burned to CD-ROM, saved to hard-drive

Zoom Capability:

Viewable on any computer with zoom functionality

Completeness:

100% Complete and Intact, no missing/corrupt pages/sections

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke

Displacement:

576cc (approximate)

Bore X Stroke:

9.5:1 (compression ratio, typical for this era and engine)

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 45-50 HP (at crank, estimate)

Torque:

Approx. 40-45 Nm (at crank, estimate)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition System:

Digital CDI

Exhaust System:

Standard 2-into-1 or dual exhaust (depending on market/specific variant)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet multi-plate, hydraulically operated

Final Drive:

O-ring sealed chain

📐 Dimensions

Weights

Dry Weight:

Approx. 148 kg (326 lbs) for TE630, slightly more for SMS630

Wet Weight:

Approx. 160-165 kg (350-360 lbs) with fluids (estimate)

Other

Fuel Tank Capacity:

Approx. 12 Liters (3.2 Gallons)

Seat Height:

Approx. 910 mm (35.8 inches)

🛡️ Safety Features

Ratings

Safety Features:

Standard disc brakes front and rear, often with optional ABS on select markets/models, though not commonly featured on this particular generation/variant as standard.

💡 Technology Features

Infotainment

Dashboard:

Digital/Analog combination instrument cluster displaying speed, RPM, odometer, trip meter, and warning lights.

Driver Assistance

Optional ABS available on certain models/markets, not standard

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual (typically 3,000-5,000 km or annually)

Air Filter Cleaning:

Refer to manual (frequent for off-road use)

Spark Plug Replacement:

Refer to manual (typically 10,000-15,000 km)

Fluid Specifications

Engine Oil Type:

Refer to manual (e.g., SAE 10W-40, API SG or higher, JASO MA)

Coolant Type:

Refer to manual (e.g., Ethylene Glycol based, anti-corrosion additives)

Brake Fluid Type:

DOT 4

Known Issues

Common Issues:

Potential for stator failure, clutch slave cylinder leaks, occasional ECU glitches. The manual will provide detailed troubleshooting for these and other issues.

Technical Specifications

Valve Clearance Intake:

Refer to manual (specific values for cold engine)

Valve Clearance Exhaust:

Refer to manual (specific values for cold engine)

Tire Pressure Front:

Refer to manual (dependent on model variant and tire type, e.g., 25-30 PSI for street, lower for off-road)

Tire Pressure Rear:

Refer to manual (dependent on model variant and tire type, e.g., 28-36 PSI for street, lower for off-road)

Spark Plug Gap:

Refer to manual (e.g., 0.6-0.7 mm)

📚 Vehicle History

Brand Heritage

Brand Origin:

Swedish motorcycle manufacturer, known for off-road prowess

Model Evolution

Predecessors:

Direct evolution from previous TE/SMS 610 and 630 models, with updates in fuel injection and chassis.

Production

Production Period:

2010-2013 (approximate for this generation)

Manufacturing Location:

Italy (under former ownership by Cagiva Group/MV Agusta)

🏆 Awards & Recognition

Recognitions

Segment Popularity:

Well-regarded within the dual-sport and supermoto communities for its balance of performance and usability.