Husqvarna TXC 511 2011 2012 Workshop Service Repair Manual

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The TXC 511, produced for the 2011 and 2012 model years, is a robust Dual-Sport / Motocross Motorcycle known for its performance-oriented design and the rich heritage of motorcycles. This...

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Tipo: Motorcycle

Proveedor:

SKU: 98125

Etiquetas: 2011 2012 Husqvarna Motorcycle Motorcycles TXC 511 TXC Models

Variantes de producto

Descripción

The TXC 511, produced for the 2011 and 2012 model years, is a robust Dual-Sport / Motocross Motorcycle known for its performance-oriented design and the rich heritage of motorcycles. This 510cc class machine offers a blend of off-road capability and on-road legality, making it suitable for diverse riding experiences. Engineered with precision, the TXC 511 embodies the brand's commitment to quality and reliability, a hallmark of its long history in competitive motorcycle manufacturing. This comprehensive workshop service repair manual provides extensive guidance for owners, mechanics, and technicians. It covers all aspects of the TXC 511, including detailed maintenance procedures, step-by-step repair instructions, and critical troubleshooting diagnostics. The manual features hundreds of pages filled with diagrams, illustrations, and technical specifications, such as torque values and fluid requirements, ensuring accurate and efficient upkeep and repair of all vehicle systems.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TXC 511

Model Years Covered:

2011, 2012

Vehicle Type:

Dual-Sport / Motocross Motorcycle

Codes

Chassis Code Variant:

TXC 511 (indicative of the 510cc class engine)

👋 Introduction

Market Position

Target Audience:

Husqvarna TXC 511 owners, DIY mechanics, and professional repair shops.

Competitive Analysis

Manual Value Proposition:

Provides factory-level repair and maintenance information, saving significant costs compared to dealership service.

Key Features

Manufacturer Authenticity:

Written by the manufacturers, ensuring accuracy and completeness, identical to manuals used by official service centers.

Visual Guidance:

Includes hundreds of diagrams, illustrations, and photos for clear step-by-step guidance.

Troubleshooting Focus:

Emphasis on diagnosing and resolving issues, particularly in the electrical system with integrated wiring diagrams.

Content Quality:

Complete and intact, without missing or corrupt parts, ensuring no data is lost for critical repairs.

Accessibility:

Instant download provides immediate access to repair and maintenance information.

📋 Manual Details

Coverage Areas

Comprehensive Coverage:

All Models/Engines/Trim/Transmissions Types

Completeness Statement:

This manual is described as COMPLETE and INTACT, the same used in local service/repair shops.

Page Count

Estimated Page Count:

Hundreds of pages (as stated in product description)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

File Type:

Printability:

Full Printable

Zoom Functionality:

Yes (Zoom IN/OUT)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Operating System Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Top End:

Detailed procedures for cylinder head, valves, camshafts, piston, and rings.

Fuel System:

Carburetor (if applicable) or Fuel Injection System diagnostics, cleaning, and adjustment.

Cooling System:

Radiator, coolant flow, fan (if equipped), and thermostat service.

Clutch:

Clutch operation, inspection, adjustment, and replacement of plates and springs.

Engine Lubrication System:

Oil pump, oil filter, oil passages, and lubrication system maintenance.

Crankshaft Transmission:

Crankshaft, connecting rod, gearbox inspection, gear selection, and output shaft servicing.

Wheels Tires:

Wheel bearing inspection, tire pressure, removal, installation, and balancing.

Final Drive:

Chain and sprocket inspection, adjustment, lubrication, and replacement.

Brakes:

Brake caliper, master cylinder, brake fluid, brake pads, and rotor service. Hydraulic system bleeding.

Suspension:

Front forks (telescopic, cartridge type), rear shock absorber, linkage, and spring service.

Steering:

Handlebar, triple clamps, steering stem bearings, and steering head service.

Frame:

Frame inspection for damage, alignment, and component mounting points.

Electrical System:

Ignition system, charging system (stator, regulator/rectifier), battery, lighting, starting system, and wiring diagrams.

Appendix:

Includes supplementary information, troubleshooting guides, and technical data.

Procedures Included

Maintenance:

Regular servicing, fluid changes, filter replacements, chain adjustments, and general upkeep.

Troubleshooting:

Diagnostic procedures for common and uncommon problems across all systems.

Repair:

Step-by-step repair instructions for virtually all components.

Disassembly Assembly:

Detailed instructions for taking apart and putting back together various sub-assemblies and components.

Cleaning Reinstalling:

Guidance on cleaning parts during service and proper reinstallation techniques.

Engine Removal Installation:

Detailed procedures for safely removing the engine from the chassis and reinstalling it.

Notes Cautions Warnings:

Critical information is highlighted with notes, cautions, and warnings throughout each chapter.

Numbered Instructions:

Step-by-step, numbered instructions for every repair procedure.

Figure Number Matching:

Bold figure numbers facilitate quick matching of illustrations with instructions.

Tool Requirements:

Information on necessary tools for performing repairs.

Technical Depth

Diagnostic Capability:

Advanced diagnostic information for identifying and resolving complex issues.

Rebuild Procedures:

Comprehensive instructions for engine and component rebuilds.

Wiring Diagrams:

Inclusion of detailed electrical system wiring diagrams for accurate troubleshooting.

Specifications Data:

Critical torque values, clearances, fluid capacities, and other essential technical specifications.

Diagrams Illustrations:

Hundreds of pages of diagrams and detailed information, including enlarged insets for detailed part examination.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke (likely based on historical Husqvarna configurations for this class)

Engine Displacement:

Approximately 510cc (indicated by '511' in model name)

Performance

Horsepower Range:

Estimated 50-60 HP (typical for this displacement and class of motorcycle)

Torque Range:

Estimated 45-55 Nm (typical for this displacement and class of motorcycle)

Fuel System

Fuel Delivery:

Likely Electronic Fuel Injection (EFI) for 2011-2012 models, or potentially a high-performance carburetor.

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission

Features

Clutch Operation:

Hydraulic clutch actuation

📐 Dimensions

Weights

Dry Weight Estimate:

Approx. 115-120 kg (253-264 lbs) (typical for a 500cc class dual-sport)

Wet Weight Estimate:

Approx. 125-130 kg (275-286 lbs) (with fluids)

🛡️ Safety Features

Ratings

Crash Safety Ratings:

N/A (Motorcycle safety is assessed differently than automotive; manual covers operational safety and component integrity)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Focus is on performance and off-road capability, not typically equipped with advanced infotainment).

Driver Assistance

Driver Assistance Features:

N/A (Motorcycle, no driver assistance features beyond standard operational controls).

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 1,000-1,500 km or 6-12 months, depending on usage (refer to manual for exact schedule).

Air Filter Cleaning:

Regular inspection and cleaning, typically every 500-1,000 km or as needed based on riding conditions.

Chain Tension Adjustment:

Check and adjust chain tension every 500 km or as necessary.

Fluid Specifications

Engine Oil Type:

Full synthetic motorcycle oil, SAE 10W-50 or 15W-50, meeting API SG/SH/SJ/SL or JASO MA/MA2 specifications (verify in manual).

Brake Fluid Type:

DOT 4 hydraulic brake fluid (verify in manual).

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water (verify in manual for specific capacity and type).

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, wheel bearings, and fork seals are common wear items for this type of motorcycle.

Electrical Connections:

Corrosion or loose connections in the electrical system can lead to intermittent faults, particularly on off-road machines.

Suspension Seals:

Fork seal leaks can occur due to heavy use or impact damage, requiring replacement.

📚 Vehicle History

Brand Heritage

Husqvarna Motorcycles Legacy:

Husqvarna is one of the oldest motorcycle manufacturers, with a rich history in off-road and competition motorcycles.

Model Evolution

Txc Series Context:

The TXC series represented Husqvarna's foray into competitive off-road racing and dual-sport applications, often sharing technology with their motocross counterparts.

Production

Manufacturing Origin:

Historically, Husqvarna motorcycles were manufactured in Sweden, but by this era, production had shifted to Italy following ownership changes.