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2004 Husqvarna WR250 CR250 Motorcycle Service Repair Manual

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This manual covers the WR250 and CR250 models from the 2004 production year. There is a long legacy in off-road motorsports, renowned for performance and innovation. The WR (Wide Ratio)...
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Tipo: Motorcycle
Proveedor:
SKU: 105801
2004 Husqvarna WR250 CR250 Motorcycle Service Repair Manual
This manual covers the WR250 and CR250 models from the 2004 production year. There is a long legacy in off-road motorsports, renowned for performance and innovation. The WR (Wide Ratio) and CR (Close Ratio) series represent competitive motocross and enduro offerings, often sharing core components but tuned for different applications. These motorcycles are designed for demanding off-road use, providing riders with a powerful and agile experience. This comprehensive service repair manual in English provides detailed information for maintaining and repairing your WR250 or CR250. It covers engine teardown and rebuild, frame and suspension systems, brakes, electrical systems, and the engine cooling system, including specific coverage for the HTS exhaust valve. The manual includes scheduled and general maintenance procedures, a comprehensive troubleshooting guide with remedies, and detailed adjustment procedures for various components. With hundreds of illustrations, diagrams, torque specifications, and lists of special tools, this manual is an invaluable resource for both do-it-yourself enthusiasts and experienced mechanics.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WR250, CR250
Model Year:
2004
Production Model Years:
2004
Codes
Wr250 Serial Number Start:
ZCG3H00AB4V002374
Cr250 Serial Number Start:
ZCG3H00AB4V051062
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer as well as the experienced mechanic
Key Features
Cost Effectiveness:
Inexpensive way to keep your vehicle working properly, save money
Delivery Method:
Instant Download upon completion of payment
Payment Methods:
All Major Credit/Debit Cards and PayPal accepted
📋 Manual Details
Coverage Areas
Manual Type:
Complete Service Repair Manual
Language:
English
File Format:
PDF
Page Count
Total Pages:
364
📖 Manual Coverage
Systems Covered
Engine:
Complete tear down and rebuild, disassembly, overhaul, reassembly
Frame Suspensions Wheels:
Comprehensive coverage
Brakes:
Detailed repair and maintenance procedures
Electrical System:
Includes wiring schematics
Engine Cooling System:
Detailed procedures
Hts Exhaust Valve:
Specific coverage
Procedures Included
Maintenance:
Scheduled maintenance, general maintenance
Troubleshooting:
Comprehensive troubleshooting guide and remedies
Adjustments:
Detailed adjustment procedures for various components
General Operations:
Standard operating procedures
Technical Depth
Diagnostic And Repair:
All diagnostic and repair procedures covered
Illustrations Diagrams:
Hundreds of detailed illustrations, diagrams, and pictures
Torque Specifications:
Specific torque wrench settings provided
Special Tools:
Lists specific tools required for repairs
Part Information:
Includes optional parts list
📊 Manual Specifications
File Format
File Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Print Quality
Completeness Intact:
100% complete and intact, no missing/corrupt pages/sections
Searchability:
Searchable content for easy navigation
Binding Type
Digital Format Advantages:
Instant download, no shipping costs, can be burned to CD-ROM
Paper Type
Viewing Options:
Can be viewed on any computer, zoomed, and printed
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder (typical for WR/CR 250)
Engine Displacement
Displacement:
249cc (typical for 250cc class off-road motorcycles)
Performance
Horsepower Torque:
Specific figures are detailed within the manual, typical for competitive motocross/enduro bikes of the era.
Fuel System
Carburetion:
Details on carburetor type and settings (e.g., Keihin, Mikuni) are expected.
Ignition
Ignition System:
Coverage of ignition system components and troubleshooting.
Cooling System
Cooling Method:
Liquid-cooled (typical for performance off-road bikes)
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission (typical)
Features
Clutch:
Wet multi-plate clutch system coverage.
📐 Dimensions
Exterior
Wheelbase:
Specifications provided in manual.
Weights
Dry Weight:
Specifications provided in manual.
Gvwr:
Specifications provided in manual.
🛡️ Safety Features
Active Features
Brakes System:
Front and rear disc brake systems.
Passive Features
Frame Construction:
Frame and chassis integrity information.
💡 Technology Features
Infotainment
Instrument Cluster:
Information on the digital or analog instrument cluster functions.
Driver Assistance
Electronic Aids:
While limited on 2004 off-road bikes, the manual covers essential electronic components like CDI and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual provides specific intervals for engine oil, gearbox oil, and coolant.
Air Filter Cleaning:
Scheduled cleaning and replacement intervals for air filter.
Spark Plug Replacement:
Recommended replacement intervals for spark plugs.
Chain Maintenance:
Lubrication and tension adjustment intervals.
Fluid Specifications
Engine Oil Type:
Manual specifies recommended engine oil viscosity and API rating (e.g., 10W-40, JASO MA).
Gearbox Oil Type:
Specifies recommended gearbox oil type and capacity.
Coolant Type:
Specifies recommended coolant type and mixture ratio.
Known Issues
Common Wear Items:
Manual details common wear items such as piston rings, clutch plates, and brake pads, with replacement procedures.
Troubleshooting Guides:
Addresses common performance issues, starting problems, and engine noises.
📚 Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna has a long and storied history in off-road motorsports, known for performance and innovation.
Model Evolution
Wr Cr Development:
The WR (Wide Ratio) and CR (Close Ratio) series represent Husqvarna's competitive motocross and enduro offerings, often sharing core components but tuned for different applications.
Production
Manufacturing Origin:
Husqvarna motorcycles are typically of Swedish origin or manufactured under licensing agreements.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Husqvarna models from this era were often praised for their handling and power in professional reviews, contributing to brand reputation.
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