Husqvarna WRE 125 1998 All Service Repair Manual

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This manual covers the WRE 125, a dual-sport motorcycle produced in 1998. Renowned for its off-road capabilities and robust engineering, the WRE 125 is a testament to a long heritage...

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Tipo: Motorcycle

Proveedor:

SKU: 80095

Etiquetas: 1998 Husqvarna Motorcycle Motorcycles WRE 125 WRE Models

Variantes de producto

Descripción

This manual covers the WRE 125, a dual-sport motorcycle produced in 1998. Renowned for its off-road capabilities and robust engineering, the WRE 125 is a testament to a long heritage in motorcycle manufacturing. This model is designed for riders who demand performance and reliability across various terrains, embodying the spirit of enduro riding with its durable construction and potent 2-stroke engine. Its design prioritizes a balance of agility and power, making it a capable machine for both recreational trail riding and more demanding off-road adventures. This comprehensive Service and Repair Manual provides detailed guidance for all aspects of the 1998 WRE 125. It covers essential maintenance procedures, in-depth troubleshooting, engine and transmission servicing, brake system repairs, and electrical system diagnostics, including a complete wiring diagram. The manual’s scope extends to suspension overhauls, carburetor rebuilds, and component replacement, offering clear instructions suitable for both experienced technicians and owners undertaking their own maintenance. Its purpose is to empower users with the knowledge necessary to keep their WRE 125 in optimal condition, ensuring longevity and peak performance.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

WRE 125

Year:

Category:

Dual-Sport Motorcycle / Enduro

👋 Introduction

Market Position

Market Position:

Targeted at Husqvarna WRE 125 owners seeking to perform their own maintenance and repairs, offering cost savings and quality assurance.

Key Features

Key Features:

Empowers independent repair, provides valuable tips for owners with limited technical knowledge, facilitates understanding of vehicle intricacies, instant download convenience.

📋 Manual Details

Coverage

Manual Type:

Service and Repair Manual

Coverage Areas:

Comprehensive service and repair for all aspects of the Husqvarna WRE 125 1998 model.

Format

Language:

English

Format:

PDF Download

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Windows & Mac versions

📖 Manual Coverage

Systems

Systems Covered:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle.

Procedures

Procedures Included:

Disassembly, Reassembly, Repair, Service, Maintenance, Refurbishment, Renovation, Mending, Fixing, Troubleshooting, Diagnostics, Component Replacement, Adjustments, Overhauls, Electrical System Diagnosis, Wiring Harness Repair, Carburetor/Fuel System Tuning.

Depth

Technical Depth:

In-depth, from basic user maintenance to complex mechanical and electrical repairs. Covers intricacies and peculiarities of design and construction.

Specific Procedures

Carburetor Rebuild:

Detailed steps for disassembly, cleaning, reassembly, and tuning of the fuel carburetor.

Suspension Overhaul:

Instructions for servicing front forks and rear shock absorber, including seal replacement and fluid changes.

Engine Rebuild:

Comprehensive guide for piston, ring, connecting rod, and bearing replacement, including torque specifications.

Diagnostic Troubleshooting

Troubleshooting Guides:

Systematic approach to identifying and resolving common and uncommon issues, presented in a logical, step-by-step manner.

Lubrication

Lubrication Schedule:

Detailed recommendations for periodic lubrication of all moving parts, pivot points, and bearings.

Chassis Body

Chassis Body Repair:

Includes information on frame inspections, body panel removal/installation, and related components.

Steering

Steering Head Maintenance:

Procedures for checking and adjusting steering head bearings, essential for safe handling.

Braking System

Brake System Service:

Detailed instructions for brake caliper service, pad replacement, fluid bleeding, and master cylinder inspection.

Electrical System

Electrical Component Testing:

Methods for testing ignition coil, stator, rectifier, battery, and lighting circuits.

📊 Manual Specifications

File Characteristics

File Format:

Print Quality:

High resolution, suitable for printing all sections.

Searchability:

Likely text-searchable PDF, enabling quick access to specific information.

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, Single-cylinder

Displacement:

Approximately 125cc (Exact spec may vary by specific WRE 125 sub-model, but 125cc is standard for the name).

Cooling System:

Liquid-cooled

Fuel System

Fuel Delivery:

Carburetor (Specific model like Mikuni VM or Keihin PWK likely, detailed in manual).

Performance

Ignition System:

CDI (Capacitor Discharge Ignition)

Starting System:

Kick starter

Internal Components

Bore X Stroke:

Specifics will be detailed in the manual; typically around 54mm x 54.5mm for 125cc 2-strokes.

Emission System

Emission Controls:

May include reed valve induction, exhaust port timing adjustments. Manual covers system components and checks.

🔧 Transmission

Drivetrain

Transmission Type:

6-speed manual

Clutch Type:

Wet multi-plate

Final Drive:

Chain drive

Gear Ratios

Gear Ratios:

Specific ratios for each of the 6 gears and final drive ratio will be provided in the manual.

📐 Dimensions

Weights

Dry Weight:

Approximately 95-105 kg (Varies slightly by specific configuration, manual will have exact figure).

Wheels Tires

Front Wheel Size:

21 inches

Rear Wheel Size:

18 inches

Frame

Frame Type:

Chromoly steel or similar robust off-road frame design.

🛡️ Safety Features

Active Features

Braking System Front:

Hydraulic disc brake

Braking System Rear:

Hydraulic disc brake

Passive Features

Lighting System:

Includes headlight, taillight, brake light, and likely turn signals for road legality depending on market version.

💡 Technology Features

Infotainment

Instrumentation:

Digital/Analog combination likely includes speedometer, tachometer, odometer, trip meter, and indicator lights. Manual details operation and troubleshooting.

Electrical System

Lighting:

Headlight, taillight, brake light, turn signals (depending on homologation for road use).

Wiring Diagram Availability:

Yes, explicitly listed as covered in the manual, crucial for electrical diagnostics and repairs.

Engine Management

Engine Control System:

CDI ignition with likely basic electronic control for spark timing. Manual covers CDI unit testing and related components.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Dependent on usage, but typically recommended every 10-20 hours of off-road riding or annually. Specifics in manual.

Spark Plug Replacement:

Regular inspection and replacement based on condition and usage, likely every 20-40 hours. Manual provides specific checks.

Fluid Specifications

Engine Oil Type:

Specific 2-stroke pre-mix oil. Manual will specify brand/API rating recommendations.

Transmission Oil Type:

Hypoid gear oil (e.g., SAE 80W/90). Manual will specify exact viscosity and capacity.

Coolant Type:

Ethylene glycol based coolant (50/50 mix with distilled water). Manual specifies type and capacity.

Known Issues

Common Issues:

Typical for 2-stroke enduros: carburetor jetting sensitivity, exhaust pipe packing wear, piston/ring wear with high mileage, clutch wear, suspension seal leaks. Manual addresses diagnosis and repair.

Filters

Air Filter Maintenance:

Procedure for cleaning and oiling the air filter element, crucial for engine longevity.

Oil Filter Part Number:

Not applicable for most 2-stroke engines; transmission oil is typically filtered via magnetic drain plug or internal screens, detailed in manual.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, with a rich history in off-road racing and innovation.

Model Evolution

Model Evolution:

The WRE series represented Husqvarna's focus on the enduro and dual-sport market, often featuring robust engines and capable suspension for varied terrain.

Production Details

Manufacturing Location:

Likely Sweden or Italy, depending on Husqvarna's manufacturing base at the time.