🏷️ Basic Information

Make:

Husqvarna

Model:

WRE 125

Year:

2000-2004

Vehicle Type:

Off-road Motorcycle

Engine Code:

Likely WRE 125 specific variant (refer to manual for exact codes)

Chassis Code:

Likely WRE 125 specific variant (refer to manual for exact codes)

👋 Introduction

Segment:

Lightweight Enduro/Motocross

Target Audience:

Enthusiasts, amateur racers, and DIY mechanics working on Husqvarna WRE 125 motorcycles.

Competitors:

KTM 125 EXC, Yamaha YZ125, Honda CR125R, Suzuki RM125, Kawasaki KX125 (during relevant model years).

Manual Advantage:

Instant download, PC & Mac compatible, detailed exploded views and diagrams.

Vehicle Appeal:

Known for its strong performance and handling in its class.

📋 Manual Details

Geographical Coverage:

Global (Technical procedures are generally universal, though regional variations in regulations might exist)

Model Year Coverage:

2000, 2001, 2002, 2003, 2004

Estimated Page Count:

Estimated 300-500+ pages (typical for a comprehensive workshop manual)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of engine components including cylinder, piston, crankshaft, connecting rod, bearings, and valve train (if applicable to 2-stroke design).

Engine Fuel System:

Carburetor adjustment, cleaning, and rebuilding; fuel line maintenance; fuel tank inspection.

Engine Ignition System:

Spark plug specifications, ignition timing, CDI unit, stator, and coil testing.

Cooling System:

Radiator, hoses, coolant specifications, and water pump (if equipped) maintenance and repair.

Transmission Drivetrain:

Gearbox disassembly, inspection, and repair; clutch operation and adjustment; final drive chain and sprocket maintenance.

Suspension Front:

Front fork disassembly, service, oil change, seal replacement, and adjustment.

Suspension Rear:

Monoshock absorber service, linkage maintenance, and adjustment.

Brakes Front:

Brake caliper service, master cylinder overhaul, brake pad replacement, and hydraulic system bleeding.

Brakes Rear:

Brake caliper service, master cylinder overhaul, brake pad replacement, and hydraulic system bleeding.

Wheels Tires:

Wheel bearing inspection and replacement, spoke tension adjustment, and tire pressure specifications.

Electrical System:

Wiring diagrams, lighting system, battery maintenance, starter operation (if applicable), and accessory circuits.

Frame Chassis:

Frame inspection for damage, steering head bearing service, and swingarm maintenance.

Bodywork:

Fairing, seat, and fender removal/installation.

Routine Maintenance:

Oil changes, filter replacements, chain lubrication and adjustment, general inspection procedures.

Troubleshooting:

Diagnostic guides for common problems, identifying causes, and corrective actions.

Engine Rebuild:

Comprehensive step-by-step instructions for full engine overhauls.

Suspension Overhaul:

Detailed procedures for rebuilding front forks and rear shock absorbers.

Brake System Repair:

Instructions for caliper rebuilds, master cylinder service, and bleeding procedures.

Electrical Diagnostics:

Testing electrical components, circuit tracing using wiring diagrams.

Clutch Adjustment And Replacement:

Step-by-step guide for clutch maintenance.

Carburetor Tuning And Rebuild:

Detailed instructions for optimizing carburetor performance.

Wheel And Tire Service:

Bearings, seals, and spoke maintenance.

Depth:

Comprehensive, from basic checks to complete engine and chassis overhauls.

Diagnostic Capabilities:

Advanced troubleshooting guides with specific diagnostic steps.

Rebuild Instructions:

Detailed, step-by-step procedures for rebuilding major mechanical components.

Technical Drawings:

Extensive use of exploded views and diagrams for clarity.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable (depending on PDF creation)

Print Readability:

Designed for clear viewing on screen and print.

Binding Type:

Digital Download (No physical binding)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Type:

2-Stroke

Displacement:

125cc (Approximate, specific bore x stroke required from manual)

Bore X Stroke:

Refer to manual for exact specifications (e.g., 54mm x 54.5mm for some common 125s)

Cooling Method:

Liquid-Cooled

Cylinder Configuration:

Single Cylinder

Horsepower:

Estimated 35-40 HP (Varies by year and tuning, refer to manual)

Torque:

Refer to manual for specific torque figures.

Fuel Delivery:

Carburetor (Specific model like Mikuni or Keihin likely, refer to manual)

Fuel Type:

Unleaded Gasoline with 2-stroke oil mix (typically 50:1 or 40:1, refer to manual)

🔧 Transmission

Transmission Type:

6-Speed Manual

Clutch Type:

Wet Multi-plate

Gear Ratios:

Refer to manual for specific gear ratios.

Transmission Fluid Type:

Refer to manual for specific transmission oil specification (e.g., SAE 10W/20W API GL-4 or GL-5)

📐 Dimensions

Overall Length:

Refer to manual for exact dimensions.

Overall Width:

Refer to manual for exact dimensions.

Overall Height:

Refer to manual for exact dimensions.

Dry Weight:

Approximately 200-220 lbs (90-100 kg), refer to manual for exact figure.

Wet Weight:

Refer to manual for exact figure with all fluids.

Ground Clearance:

Refer to manual for specific ground clearance.

Seat Height:

Refer to manual for specific seat height.

🛡️ Safety Features

Safety Certification:

Motorcycle safety standards relevant to the era of manufacture (e.g., DOT, ECE if applicable for street legality, though likely off-road focused).

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Frame Construction:

Steel Perimeter Frame (Typical for this era)

Handlebars:

Often features a crossbar for added strength and impact absorption.

💡 Technology Features

Infotainment System:

N/A (Basic Off-Road Motorcycle)

Driver Assistance Features:

N/A (Basic Off-Road Motorcycle)

Connectivity Features:

N/A (Basic Off-Road Motorcycle)

Lighting System:

Basic headlight, taillight, and brake light (may vary based on specific model variant and regional homologation).

🔧 Maintenance

Oil Change Interval:

Refer to manual, typically every 10-15 hours of riding for premix 2-stroke.

Air Filter Cleaning:

Frequent cleaning recommended, typically every 5-10 hours or as needed based on conditions.

Chain Maintenance:

Lubricate and adjust chain every 5-10 hours of riding, inspect regularly.

Spark Plug Replacement:

Refer to manual, typically every 20-30 hours of riding.

Coolant Type:

Ethylene Glycol-based antifreeze, refer to manual for specific mix ratio (50/50 typically).

Brake Fluid:

DOT 4 Hydraulic Brake Fluid (typically)

Common Wear Items:

Piston rings, clutch plates, wheel bearings, fork seals, and exhaust packing (for silencer) are common wear items on 2-stroke off-road bikes.

Carburetor Fouling:

Can be susceptible to fouling if not properly maintained or if incorrect fuel/oil mix is used.

Power Valve Issues:

The power valve system can accumulate carbon and require periodic cleaning and adjustment for optimal performance.

📚 Vehicle History

Brand Origin:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, originating from Sweden.

Wre Series Significance:

The WRE series represents Husqvarna's foray into the enduro competition and recreational off-road market during this period, offering a blend of performance and reliability.

Manufacturing Location:

Typically manufactured in Sweden or Italy, depending on the specific year and ownership of Husqvarna at the time.

🏆 Awards & Recognition

Industry Recognition:

Husqvarna motorcycles have a strong heritage in motorsport, often recognized for their performance and off-road capabilities, though specific awards for the WRE 125 model may be performance-based in racing contexts.