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Hyosung GF125 Service Repair Manual GF 125

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The Hyosung GF125 is a sport motorcycle designed for commuting, light touring, and recreational riding, often favored by new riders seeking an accessible and stylish machine. This model typically features...
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Tipo: Motorcycle
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SKU: 121461
Hyosung GF125 Service Repair Manual GF 125
The Hyosung GF125 is a sport motorcycle designed for commuting, light touring, and recreational riding, often favored by new riders seeking an accessible and stylish machine. This model typically features a single-cylinder, four-stroke, liquid-cooled 125cc engine, producing approximately 13-15 horsepower, paired with a 6-speed manual transmission and a wet, multi-plate clutch. Its engineering focuses on providing a balance of performance and economy, competing with other 125cc sport bikes in its class. The GF125's design emphasizes rider confidence and usability, with a robust frame and a braking system that commonly includes front and rear disc brakes. This service repair manual provides comprehensive technical information for the Hyosung GF125, covering all essential systems including the engine, fuel system, ignition, lubrication, cooling, transmission, clutch, chassis, suspension, braking system, and electrical components. It details routine maintenance procedures, in-depth repair and disassembly instructions, and systematic troubleshooting guides to help diagnose and resolve issues. The manual includes vital technical specifications, torque values, and clear wiring diagrams, empowering owners, mechanics, and technicians to effectively maintain, service, and repair the vehicle, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GF125
👋 Introduction
Market Position
Vehicle Class:
The Hyosung GF125 is typically positioned as an entry-level to mid-range sport motorcycle, popular for commuting, light touring, and general recreational riding, often appealing to new riders or those seeking an economical option.
Competitive Analysis
Competitors:
Competes with similar 125cc sport bikes from manufacturers such as Yamaha (YZF-R125), Honda (CBR125R), Kawasaki (Ninja 125), and other regional brands offering comparable displacement and styling.
Key Features
Manual Value Proposition:
Provides factory-level technical information, enabling owners and technicians to perform comprehensive maintenance and repairs, maximizing vehicle longevity and performance.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanical, fuel system, ignition system, lubrication, cooling system, transmission, clutch, chassis, suspension, braking system, electrical system, wiring diagrams, bodywork, troubleshooting, maintenance.
Page Count
Estimated Page Count:
Likely between 200-500 pages based on typical factory service manuals for this vehicle class.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly procedures for all engine components including cylinder head, pistons, crankshaft, camshaft, valves, and timing system.
Fuel System:
Carburetor adjustment and overhaul, fuel pump operation (if applicable), fuel tank and lines inspection and maintenance.
Ignition System:
Spark plug specifications, ignition timing, CDI unit troubleshooting, coil testing, and related wiring.
Lubrication System:
Oil pump inspection, oil filter replacement, oil change intervals, and oil pressure checks.
Cooling System:
Radiator maintenance, coolant specifications and capacity, water pump inspection, thermostat operation.
Transmission Clutch:
Gearbox inspection and repair, clutch adjustment, clutch plate wear limits, and lubrication.
Chassis Suspension:
Frame inspection, front fork disassembly and servicing, rear shock absorber replacement, swingarm pivot maintenance.
Braking System:
Brake pad replacement, brake fluid specifications and bleeding procedures, caliper and master cylinder service, drum brake adjustment.
Electrical System:
Battery testing and maintenance, charging system (stator, rectifier/regulator), starter motor operation, lighting system, horn, and indicators.
Wiring Diagrams:
Comprehensive and color-coded wiring diagrams for the entire vehicle, illustrating all circuits and component connections.
Procedures Included
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, spark plug checks, chain adjustment, tire pressure checks, and brake inspections.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, and reassembly for virtually all vehicle systems.
Troubleshooting Guides:
Systematic diagnostic charts and procedures to identify and resolve common and uncommon issues, with symptoms and corrective actions.
Assembly Disassembly:
Detailed visual guidance (hundreds of photos) for taking apart and putting back together various vehicle components.
Technical Depth
Diagnostic Capabilities:
Covers basic to intermediate diagnostic procedures, including component testing with specifications and troubleshooting flowcharts.
Rebuild Procedures:
Provides guidance for complete engine, transmission, and suspension rebuilds with torque specifications and clearances.
📊 Manual Specifications
File Format
File Format Details:
Portable Document Format (PDF) optimized for digital viewing and printing.
Print Quality
Print Quality:
High quality, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type Description:
Digital format (PDF), not physically bound. Recommended to print and bind according to user preference.
Paper Type
Recommended Paper Type:
Standard printer paper (20-24 lb bond) is suitable for printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke (typical configuration for this model range).
Displacement:
125cc (approximately).
Cooling System:
Liquid-cooled (most common for this class to manage heat effectively).
Performance
Horsepower Output:
Typically in the range of 13-15 HP, depending on specific market tuning and regulations.
Torque Output:
Torque figures would be detailed in the manual, generally optimized for low to mid-range usability.
Fuel System
Fuel Delivery:
Carburetor (likely a Keihin or similar brand, specific model detailed in manual).
Fuel Type:
Unleaded gasoline, specified octane rating in manual.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual transmission.
Optional
Optional Transmissions:
Not applicable for this model; standard manual transmission.
Features
Clutch Type:
Wet, multi-plate clutch.
📐 Dimensions
Exterior
Overall Length:
Specific dimensions will be in the manual, typical for a 125cc sportbike.
Overall Width:
Specific dimensions will be in the manual.
Overall Height:
Specific dimensions will be in the manual.
Weights
Dry Weight:
Refer to manual for exact specification, typically around 130-150 kg.
Wet Weight:
Refer to manual for exact specification, including all fluids.
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with relevant national and international motorcycle safety standards.
Active Features
Braking System Type:
Front: Disc brake; Rear: Disc brake (common configuration). ABS may be optional or absent depending on the market and year.
Lighting:
Halogen headlight, LED taillight and turn signals (depending on specific revision).
Passive Features
Frame Construction:
Robust frame design for stability and rider confidence.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, fuel gauge, indicator lights for turn signals, high beam, neutral, and oil pressure (specific features vary by year).
Driver Assistance
ABS Availability:
ABS was not standard on early models and may be an optional feature on later revisions or specific market variants. Manual will detail braking system regardless.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration typically found on this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months, with specific intervals detailed in the manual.
Spark Plug Replacement:
Refer to manual; usually around 10,000-15,000 km.
Chain Lubrication Adjustment:
Recommended every 500-1000 km and after washing or riding in rain.
Fluid Specifications
Engine Oil Type:
API SG, SF, or higher; SAE 10W-40 or 20W-50 motorcycle-specific oil (check manual for exact viscosity and API classification).
Coolant Type:
Ethylene glycol-based permanent antifreeze coolant, 50/50 mix with distilled water (verify specification in manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 (verify in manual).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, spark plugs, and tires are common wear items. Carburetor tuning may require periodic adjustment.
Electrical Concerns:
Battery terminal corrosion, rectifier/regulator failure, and loose connections can be potential issues, all covered in diagnostic sections.
📚 Vehicle History
Brand Heritage
Hyosung History:
Hyosung is a South Korean manufacturer known for producing a range of motorcycles, scooters, and ATVs, often recognized for offering competitive value.
Model Evolution
Gf125 Lineage:
The GF125 is part of Hyosung's sportbike lineup, designed to provide accessible performance and styling in the 125cc segment.
Production
Production Years:
The GF125 has been produced across various years; this manual likely covers a specific range or generation, typically from the early 2000s onwards.
🏆 Awards & Recognition
Recognitions
Segment Performance:
While specific awards are not widely documented for the GF125 itself, Hyosung motorcycles generally aim for value and reliability within their respective segments.
Ratings
Reliability Perception:
Reliability perception varies, but adherence to the maintenance schedule outlined in this manual is crucial for optimal performance and longevity.
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