Model Series:
E004 Series IC Engined Forklift Trucks
Covered Models:
S3.50XM (S70XM), S4.00XM (S80XM), S4.00XM BCS (S80XM BCS), S4.50XM (S100XM), S4.50XM BCS (S100XM BCS), S5.50XM (S120XM), S5.50XMS (S120XMS), S5.50XMSPRS (S120XMSPRS)
Product Type:
Spare Parts List
Product Name:
Hyster IC Engined Forklift Truck E004 Series: S3.50XM (S70XM) S4.00XM (S80XM) S4.50XM (S100XM) S5.50XM (S120XM) Spare Parts List
Product Category:
Industrial Equipment Spare Parts Catalog
Value Proposition:
Provides essential, original factory documentation for maintenance and repair, ensuring operational continuity and correct part sourcing for Hyster E004 series forklifts.
Feature Highlight:
Original illustrated factory parts list, high-quality images, circuit diagrams, and searchable text enhance usability for technicians and owners.
Scope:
Covers a wide range of Hyster IC-engined forklift models, ensuring broad applicability for fleet management and individual unit upkeep.
Systems Covered:
Frame, Engine, Fuel System, Electrical System, Transmission, Steering System, Brake System, Hydraulic System, Mast (Two Stage Limited Free-Lift, Two Stage Full Free-Lift, Three Stage Full Free-Lift), Options
Manual Type:
Illustrated Factory Spare Parts List
Frame Assembly:
Detailed breakdown of chassis components, structural integrity elements, and mounting hardware.
Engine Systems:
Covers engine components, cooling systems, exhaust systems, and related accessories for applicable internal combustion engines.
Fuel Systems:
Details on fuel tanks, lines, filters, pumps, and injectors for gasoline or diesel engines.
Electrical Systems:
Includes wiring diagrams, component identification (starter, alternator, battery, lighting), and control modules.
Transmission Systems:
Parts breakdown for hydrostatic or powershift transmissions, including torque converter, drive shafts, and associated components.
Steering Systems:
Covers steering columns, linkages, hydraulic pumps, cylinders, and associated valving.
Brake Systems:
Details on brake assemblies, master cylinders, brake lines, parking brake mechanisms, and related hardware.
Hydraulic Systems:
Includes diagrams and component listings for hydraulic pumps, cylinders, control valves, filters, hoses, and hydraulic fluid reservoirs for lift and tilt functions.
Mast Assemblies:
Comprehensive parts listings for two-stage limited free-lift, two-stage full free-lift, and three-stage full free-lift mast configurations, including channels, rollers, chains, and lift cylinders.
Options And Accessories:
Covers specific components and configurations related to optional equipment and variations.
Numerical Index:
A numerical index is provided for efficient lookup of part numbers.
Part Identification:
Detailed visual identification of every replaceable part with corresponding part numbers.
Assembly Disassembly Guidance:
Illustrations and component arrangement aiding in the correct assembly and disassembly of various systems.
Troubleshooting Support:
While primarily a parts list, the organized structure and component details implicitly aid in troubleshooting by identifying correct parts for replacement.
Depth Of Coverage:
Comprehensive parts catalog with detailed illustrations and part numbers for all major systems and components of the specified Hyster forklift models.
Diagrams:
Features high-quality images and circuit diagrams crucial for accurate part identification and system understanding.
Data Accuracy:
Original factory documentation ensures accuracy of part numbers and component specifications for reliable repairs and maintenance.
Print Quality:
Printable, allowing users to create hard copies of specific sections or the entire manual.
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Searchable Text:
Searchable Text, facilitating quick access to specific part numbers, component names, or system information.
Operating Systems:
Compatible with Windows (WIN) and Mac operating systems.
Engine Type:
Internal Combustion (IC) Engined
Performance Details:
Specific engine model details (e.g., displacement, horsepower, torque) are not explicitly listed in the product description but would be detailed within the manual's engine section, likely covering common industrial engines like Mazda or Nissan variants used by Hyster.
Fuel System Type:
Covered in detail, likely including gasoline or diesel fuel delivery and injection systems.
Engine Options:
The manual covers engine-related parts for various IC engine configurations likely fitted to these models, without specifying exact engine makes or models in the product description.
Transmission Type:
Likely hydrostatic or powershift transmissions, common in Hyster forklifts of this era. Specific details found within the manual.
Optional Transmissions:
Not specified, but manual may detail variations if applicable.
Transmission Features:
Components related to torque converter, drive shafts, and control mechanisms are detailed.
Transmission Components:
Includes parts for torque converters, gear sets, clutches, seals, and control linkages specific to Hyster transmissions.
Lift Capacities:
Nominal lift capacities indicated by model numbers: S3.50XM (7000 lbs / 3500 kg), S4.00XM (8000 lbs / 4000 kg), S4.50XM (10000 lbs / 4500 kg), S5.50XM (12000 lbs / 5500 kg). Specific dimensions like overall length, width, and height would be available within the manual's frame or mast sections.
Operating Weight:
Weight specifications for various configurations would be detailed in the manual, typically relating to the frame and mast types.
Mast Configurations Covered:
Details parts for Two Stage Limited Free-Lift, Two Stage Full Free-Lift, and Three Stage Full Free-Lift masts.
Safety Standards:
As an industrial forklift, adherence to ANSI B56.1 standards for powered industrial trucks would be implicit. Specific safety features and components are detailed within the manual.
Active Safety Components:
Components related to braking systems, steering control, and hydraulic safety valves are covered.
Passive Safety Components:
Frame integrity, operator compartment elements, and mast guarding components are illustrated.
Infotainment Systems:
Industrial forklifts of this nature typically do not feature complex infotainment systems. Focus is on operational controls and safety indicators.
Driver Assistance Features:
Basic operational aids and safety systems like brake systems, lighting, and horn components are covered by this parts list.
Connectivity Features:
No advanced connectivity features are expected on forklifts of this specification and era.
Maintenance Scheduling:
While this is a parts list, it is the foundational document for performing maintenance. Recommended service intervals (e.g., oil changes, filter replacements, lubrication) for the specific engine, transmission, and hydraulic systems would be detailed in a separate Hyster service manual, but this parts list is essential for sourcing the correct replacement parts required during those services.
Fluid Types And Capacities:
Specific fluid types (engine oil, hydraulic fluid, transmission fluid, coolant) and their capacities are not listed here but are critical information found within the complete service manual, and parts for these systems are identifiable in this catalog.
Common Wear Items:
This parts list inherently covers common wear items such as filters, seals, bearings, mast rollers, and hydraulic components, enabling proactive replacement.
Filter Identification:
This manual would contain part numbers for all necessary filters (engine oil, fuel, hydraulic, air).
Replacement Parts Availability:
Crucial for sourcing genuine or compatible replacement parts for all covered systems, ensuring proper repair and longevity.
Manufacturer History:
Hyster Company is a globally recognized manufacturer of forklifts and material handling equipment with a long history of innovation and reliability.
E004 Series Context:
The E004 series likely represents a generation of Hyster IC forklifts known for robust construction and reliable performance in demanding industrial environments. Specific production years are not given but this series would have been prevalent in the late 20th or early 21st century.
Manufacturing Locations:
Hyster forklifts are manufactured globally; specific locations for this series are not detailed in the product info.
