This manual covers Hyundai forklift trucks, specifically the 35D-7, 40D-7, 45D-7, 35DS-7, 40DS-7, and 45DS-7 models. These diesel-powered machines are designed for material handling, offering load capacities ranging from 3.5 to 4.5 tons. Hyundai is known for robust engineering and reliable performance in the heavy equipment sector. The '7' series designation indicates a generation of models generally produced from the mid-2000s onwards, incorporating improvements over earlier versions, with the 'S' likely denoting specific configurations. This comprehensive workshop manual provides factory-level information to ensure optimal maintenance and repair.
The purpose of this extensive service repair workshop manual is to provide detailed guidance for the maintenance, troubleshooting, and repair of the specified Hyundai forklift models. It covers a wide array of systems, including General Information, Major Components, Power Train, Brake System, Steering System, Hydraulic System, Electric System, and the Mast. Within these sections, you will find procedures for disassembly, assembly, operational checks, adjustments, and detailed troubleshooting guides. The manual is designed for owners, operators, maintenance personnel, and repair technicians, offering the complete information needed to perform repairs and maintenance efficiently, thereby saving time and resources.
Model:
35D-7, 40D-7, 45D-7, 35DS-7, 40DS-7, 45DS-7
Product Type:
Forklift Truck Service Repair Workshop Manual
Model Codes:
35D-7, 40D-7, 45D-7, 35DS-7, 40DS-7, 45DS-7
Target Audience:
Owners, operators, maintenance personnel, and repair technicians of Hyundai 35D-7, 40D-7, 45D-7, 35DS-7, 40DS-7, 45DS-7 forklift trucks.
Value Proposition:
Provides comprehensive factory-level information to enable self-sufficiency in maintenance and repair, saving time and money.
Diagrams:
Features top-quality diagrams for clear instruction.
Readability:
Designed with easy-to-read text sections.
Completeness:
Offers everything needed to perform repairs and maintenance.
Primary Focus:
Comprehensive service, repair, and workshop procedures
Systems Covered:
General Information, Major Components, Power Train, Brake System, Steering System, Hydraulic System, Electric System, Mast
Estimated Page Count:
Extensive (Specific count not provided, but described as a 'Complete Informational Book')
Type:
Service Repair Workshop Manual
Compatibility:
All Versions of Windows & Mac
General Information:
Safety Hints, Specifications, Periodic Replacement Recommendations
Major Components:
Removal and Installation Procedures for Major Components
Power Train:
Structure and Operation, Troubleshooting, Disassembly and Assembly of Power Train components
Brake System:
Structure and Function, Operational Checks, Troubleshooting, Testing and Adjustment of Brake System
Steering System:
Structure and Function, Operational Checks, Troubleshooting, Disassembly and Assembly of Steering System
Hydraulic System:
Structure and Function, Operational Checks, Troubleshooting, Disassembly and Assembly of Hydraulic System
Electric System:
Component Location, Electrical Circuits, Component Specifications, Connector Destinations, Troubleshooting of Electric System
Mast:
Structure, Operational Checks, Troubleshooting, Adjustments, Removal and Installation of Mast assemblies
Maintenance:
Periodic replacement, operational checks, adjustments
Repair:
Disassembly and assembly of major systems, component repair
Troubleshooting:
Detailed troubleshooting guides for all covered systems
Depth:
Comprehensive workshop level, suitable for factory-trained technicians and advanced DIY users
PDF Quality:
High quality, with easy-to-read text sections and top-quality diagrams
Searchability:
Likely text-searchable due to PDF format, enhancing usability
Printability:
All pages are printable
Paper Type:
Not Applicable (Digital Format)
Engine Type:
Diesel (indicated by 'D' in model numbers, e.g., 35D-7)
Power Output:
Specific horsepower and torque figures not detailed in the provided product information, but implied to be adequate for the specified load capacities (3.5, 4.0, 4.5 tons).
System Coverage:
The manual's 'Power Train System' section will cover fuel system components, operation, troubleshooting, and repair.
Type:
Likely hydrostatic or torque converter automatic transmission, common for heavy-duty forklifts of this capacity and era. Specific details found within the 'Power Train System' section.
Options:
Not specified in product information.
Coverage:
Structure and operation, troubleshooting, disassembly, and assembly procedures for the transmission are covered.
Load Capacities:
3500 kg (35 series), 4000 kg (40 series), 4500 kg (45 series)
Vehicle Weight:
Specific curb weight and operating weight not detailed, but covered in the 'Specifications' group of the manual.
Industry Standards:
The manual includes 'Safety Hints' in Section 1, indicating adherence to general forklift safety practices and potentially specific OSHA or equivalent regulations.
System Coverage:
Brake system and steering system safety, operation, and troubleshooting are detailed.
Protection:
While not explicitly detailed in the product description, a service manual for this type of equipment would implicitly cover safety aspects related to structural integrity and component function, crucial for operator protection.
Features:
N/A for forklift trucks; focus is on operational controls and safety indicators.
System Coverage:
The 'Electric System' section covers electrical circuits and component specifications, which would include indicators, warning lights, and operational control systems related to safe operation.
Features:
N/A for this generation of forklift trucks; focus is on mechanical and electrical systems.
Preventive Maintenance:
The 'Periodic replacement' group in Section 1 suggests scheduled maintenance tasks and intervals are detailed within the manual.
Fluid Types And Capacities:
Specific hydraulic fluid types, engine oil grades, transmission fluid specifications, coolant ratios, and brake fluid types, along with their respective capacities, would be detailed in the 'Specifications' group (Section 1, Group 2) and within relevant system sections.
Common Problems:
The 'Troubleshooting' subsections within each system (Power Train, Brake, Steering, Hydraulic, Electric) are designed to address common issues and diagnostic procedures. Specific common issues are not listed in the product description but are a core component of the manual's utility.
Parts Replacement:
While not explicitly stated in the product description, a comprehensive service manual of this nature typically includes part numbers for filters (oil, fuel, hydraulic, air) and other commonly replaced service items, particularly within the 'Specifications' and 'Periodic replacement' sections.
Manufacturer:
Hyundai Heavy Industries (HHI) is a major global manufacturer of heavy equipment, including forklifts, known for robust engineering.
Series Designation:
The '7' in the model numbers (e.g., 35D-7) typically denotes a specific generation or series of forklift trucks, implying updates and improvements over previous models. The 'S' in 35DS-7, 40DS-7, 45DS-7 likely refers to a specific configuration or feature set within the series (e.g., Super, Special, or a particular mast type).
Production Era:
The '7' series generally indicates models produced from the mid-2000s onwards, though exact years are not provided. The manual would cover the specific production years relevant to these models.
Industry Accolades:
Hyundai forklifts are generally recognized for reliability and performance within the material handling industry. Specific awards for these particular models are not detailed in the product description.
