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IH International Harvester 2856 Tractor Service Repair Manual

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The International Harvester 2856 Tractor, produced during the mid-to-late 1960s, represents a robust utility tractor designed for a variety of agricultural applications, including general farm work and row crop farming....
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Tipo: Tractor
SKU: 98643
IH International Harvester 2856 Tractor Service Repair Manual
The International Harvester 2856 Tractor, produced during the mid-to-late 1960s, represents a robust utility tractor designed for a variety of agricultural applications, including general farm work and row crop farming. Known for its reliable diesel engine, capable hydraulic system, and straightforward operator station, the 2856 was built with the durability and power that defined International Harvester's legacy in agricultural machinery. This model competed effectively within its segment, offering strong low-end torque and versatile transmission options, making it a dependable workhorse for demanding tasks. This comprehensive service repair manual provides detailed information for the maintenance and repair of the International Harvester 2856 Tractor. It covers essential areas including engine overhaul, fuel and cooling systems, transmission, drive axles, steering, brakes, and the hydraulic system. The manual also details electrical system diagnostics, chassis repair, and bodywork, alongside scheduled maintenance procedures, troubleshooting guides, and specific torque specifications. Its scope is designed to assist both professional mechanics and experienced technicians in maintaining the optimal performance and longevity of the tractor.
🏷️ Basic Information
Identification
Make:
International Harvester
Model:
2856 Tractor
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Tractor Segment:
Utility tractor, designed for general farm work, row crop farming, and material handling.
Competitive Analysis
Competitors:
Competed with models from John Deere, Ford, Massey Ferguson, and Case IH during its production era.
Key Features
Powertrain:
Known for robust engine power and reliable transmission options.
Hydraulics:
Often equipped with a capable hydraulic system for operating implements.
Operator Station:
Typically featured an open operator station with essential controls for its time.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Scope:
Comprehensive mechanical and electrical repair procedures, troubleshooting, and maintenance.
Page Count
Estimated Pages:
Varies by specific edition; typically 500+ pages for comprehensive service manuals of this era.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, overhaul, tuning, and troubleshooting for the specific engine(s) used in the 2856.
Fuel System:
Carburetor or injection system diagnosis, repair, and adjustment; fuel pump, filters, and lines.
Cooling System:
Radiator, water pump, thermostat, fan, and associated plumbing maintenance and repair.
Lubrication System:
Oil pump, filters, passages, and oil pressure troubleshooting.
Ignition System:
Spark plugs, ignition coils, distributors, timing, and related electrical components.
Transmission:
Clutch, gearbox, shifting mechanisms, hydraulic controls, and PTO (Power Take-Off) unit repair and adjustment.
Drive Axle And Differential:
Front and rear axle overhaul, differential repair, and bearing adjustments.
Steering System:
Mechanical and power steering components, linkages, and hydraulic system.
Brake System:
Drum or disc brake system overhaul, hydraulic lines, master cylinder, and parking brake.
Hydraulic System:
Tractor hydraulics, lift arms, three-point hitch, remote hydraulics, pump, valves, and cylinders.
Electrical System:
Wiring diagrams, starter, alternator, battery, lighting, and control circuits.
Chassis And Frame:
Frame inspection, repair, and component mounting.
Bodywork And Sheet Metal:
Fender, hood, and operator platform repair and adjustment.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication points, filter changes, fluid checks, and adjustments.
Diagnostics Troubleshooting:
Systematic troubleshooting guides, symptom-based problem diagnosis, and diagnostic flowcharts.
Repair Overhaul:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly.
Alignment Adjustment:
Steering, wheel, and linkage alignment procedures and specifications.
Calibration:
Calibration of fuel injection, hydraulics, and other critical systems where applicable.
Torque Specifications:
Precise torque values for all critical fasteners during assembly and repair.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY technicians.
Diagnostic Level:
Advanced diagnostic procedures, including electrical schematics and troubleshooting charts.
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and hydraulic system rebuilds.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF for clarity and ease of use.
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Printability:
Designed for printing specific sections or the entire manual.
Binding Type
Binding Type:
N/A (PDF Format)
Paper Type
Paper Type:
N/A (PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely an International Harvester's own diesel engine line, possibly a variant of the BD or DT series, or sourced from a supplier like Waukesha or Perkins, depending on the exact build configuration.
Displacement:
Specific displacement varies, but common IH diesel engines in this class ranged from approximately 4.0L to 6.0L (240-360 cubic inches).
Performance
Horsepower Range:
Estimated to be in the 50-75 PTO horsepower range, depending on the specific engine option and configuration.
Torque Characteristics:
Designed for strong low-end torque essential for pulling heavy loads and operating at lower RPMs.
Fuel System
Fuel Type:
Diesel
Injection Type:
Likely direct injection with a rotary or inline injection pump (e.g., Stanadyne, Bosch).
Cooling System
Cooling Method:
Water-cooled
Lubrication System
Oil Capacity:
Typically around 10-12 US quarts (9.5-11.4 liters), including filter. Specific capacity to be confirmed in manual.
Governor
Governor Type:
Mechanical centrifugal governor
🔧 Transmission
Standard
Gearbox Type:
Likely a manual gearbox with multiple forward and reverse speeds (e.g., 8-speed, 16-speed Synchro-Range or constant mesh).
Optional
Transmission Options:
Potential for creeper gears or specialized transmission configurations depending on the market and application.
Features
Pto:
Standard Power Take-Off (PTO) with multiple speeds (e.g., 540 RPM, 1000 RPM) or ground speed PTO.
Clutch Type:
Dual-stage clutch (independent PTO clutch and main transmission clutch) is common for this era.
Fluid Capacity
Transmission Oil Capacity:
Approximately 18-25 US quarts (17-23.7 liters) for the main transmission and differential. Specific type and capacity crucial.
Fluid Type
Transmission Fluid Recommendation:
Typically a multi-purpose tractor fluid (e.g., Universal Tractor Transmission Oil - UTTO) or specific IH Hy-Trans fluid. Manual will specify.
📐 Dimensions
Exterior
Wheelbase:
Estimated 85-95 inches (2159-2413 mm), depending on configuration.
Weights
Operating Weight:
Estimated 5,000 - 7,000 lbs (2268 - 3175 kg), without ballast.
Drawbar Horsepower:
Typically around 85-90% of PTO horsepower, signifying effective pulling power.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) was often an optional add-on or factory-installed feature, particularly for later production models. Check manual for specific model VIN.
Active Features
Braking System:
Independent rear wheel brakes, often with a master brake lever and parking brake mechanism.
Passive Features
Operator Station Design:
Open station design with guarded PTO shaft and accessible controls. Seat belts might be present on later models.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Tractor of its era did not feature infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Basic operator controls, no electronic driver assistance features).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
Instrumentation
Dashboard Gauges:
Basic gauges for engine temperature, oil pressure, fuel level, and ammeter/voltmeter. Tachometer and hour meter are standard.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-250 operating hours, depending on operating conditions. Manual will provide precise recommendation.
Air Filter Service:
Check at 50-hour intervals, clean or replace as needed. Critical for diesel engine longevity.
Fuel Filter Replacement:
Recommended every 250-500 operating hours or annually. Crucial for preventing injection system issues.
Hydraulic Fluid Change:
Typically every 500-1000 operating hours or annually. Includes filter replacement.
Fluid Specifications
Engine Oil Viscosity:
Commonly SAE 30 or 15W-40 diesel engine oil. Specific API service classification (e.g., CD or CE) is vital.
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors. Manual will specify mix ratio and type.
Grease Type:
General purpose lithium-based grease for lubrication points and fittings.
Known Issues
Common Wear Points:
Wear on clutch components, PTO shaft splines, hydraulic pump seals, and steering linkage bushings are common in high-hour units.
Fuel System Maintenance:
Importance of clean fuel and regular fuel filter changes to prevent injector pump and injector wear.
Electrical System Corrosion:
Potential for corrosion on electrical connections due to age and environmental exposure. Manual's wiring diagrams are essential for diagnosis.
Preventative Maintenance
Importance Of Manual:
This service manual is critical for ensuring the longevity and proper functioning of the 2856, providing the correct specifications and procedures that are not always intuitive.
📚 Vehicle History
Brand Heritage
Brand Legacy:
International Harvester (IH) was a prominent American manufacturer of agricultural machinery and vehicles with a long history of innovation and quality.
Model Evolution
Tractor Series:
Part of IH's extensive tractor lineup, likely a successor or evolution of earlier series, contributing to their reputation for durable and powerful farm equipment.
Production
Production Period:
The '56' series of tractors generally spanned the mid-to-late 1960s. Specific production years for the 2856 would be within this range.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
International Harvester tractors were widely recognized for their durability, power, and suitability for demanding agricultural tasks.
Ratings
Agricultural Machinery Awards:
While specific model awards are rare for tractors of this era, IH consistently received positive market reception and ratings for performance and reliability.
Certifications
Safety Certifications:
Safety certifications would be related to basic mechanical safety standards of the period, potentially including ROPS if equipped.
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