IH International Harvester 544 656 Hydrostatic Drive Tractor Workshop Service & Repair Manual # 1

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Tipo: Tractor

Proveedor:

SKU: 144439

Etiquetas: 544 656 Agriculture IH International International Harvester Tractor Tractors

Variantes de producto

Descripción

This workshop service and repair manual covers the International Harvester 544 and 656 Hydrostatic Drive Tractors, produced by International Harvester, a historically significant American manufacturer. These tractors, likely from the mid-to-late 1960s through the 1970s, were part of IH's esteemed lineage of utility and row-crop machines, recognized for their robust construction and versatility. Engineered for demanding agricultural and industrial applications, these tractors offered reliable performance and durability, featuring various engine options including IH C-series and D-series diesel and gasoline engines, and were equipped with a hydrostatic drive transmission for variable speed control. This comprehensive manual, identified as IH-544-656-HYDRO-WSM-1, provides expert-level guidance for owners, operators, mechanics, and technicians. It details all aspects of maintenance, troubleshooting, and repair, including engine systems, the hydrostatic drive, transmission, drivetrain, hydraulic and cooling systems, electrical components, chassis, and operator controls. With step-by-step instructions, detailed illustrations, and systematic diagnostic procedures, this manual is an essential resource for efficiently maintaining and repairing these International Harvester tractors, ensuring their continued operational integrity and saving on labor costs.

🏷️ Basic Information

Identification

Make:

International Harvester

Model:

544 / 656 Hydrostatic Drive Tractor

Product Name:

IH International Harvester 544 656 Hydrostatic Drive Tractor Workshop Service & Repair Manual # 1

Codes

Manual Identifier:

IH-544-656-HYDRO-WSM-1

👋 Introduction

Market Position

Target Audience:

Owners, operators, mechanics, and technicians working on IH 544 and 656 Hydrostatic Drive Tractors.

Competitive Analysis

Value Proposition:

Provides expert-level guidance to perform repairs efficiently, saving on labor costs and maintaining vehicle condition.

Key Features

Instruction Style:

Step-by-step instructions with detailed exploded view illustrations.

Accessibility:

Instant download for immediate access on various digital devices (PC, Mac, tablet, smartphone).

📋 Manual Details

Coverage Areas

Models Covered:

IH International Harvester 544 Hydrostatic Drive Tractor, IH International Harvester 656 Hydrostatic Drive Tractor

Page Count

Estimated Page Count:

Detailed and extensive, exceeding 500 pages (typical for comprehensive tractor service manuals)

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Detailed specifications, troubleshooting, and repair for various IH diesel and gasoline engines (e.g., C-series, D-series diesel engines).

Hydrostatic Drive System:

Principles of hydrostatics, operation, component identification, testing, troubleshooting, and repair of the hydrostatic transmission and associated components.

Transmission And Drivetrain:

Range transmission, MPH drive components, differential lubrication circuits, adjustments, and servicing.

Hydraulic System:

Hydraulic and differential lubrication circuits, component servicing, troubleshooting, and repair of the tractor's hydraulic system.

Electrical System:

Wiring diagrams, component testing, troubleshooting, and repair of the electrical system (lighting, starting, charging, instrumentation).

Chassis And Frame:

Frame construction, front axle, steering system, and rear axle servicing.

Cooling System:

Radiator, fan, water pump, and thermostat servicing and troubleshooting.

Fuel System:

Fuel tank, lines, filters, and injection pump (diesel) or carburetor (gasoline) servicing and troubleshooting.

Braking System:

Brake system components, adjustments, and repair procedures.

Operator Controls:

Detailed information on hand-controlled and foot-controlled operator stations.

Procedures Included

Maintenance:

Routine maintenance checks, lubrication schedules, filter replacements, fluid changes.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues.

Repair:

Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.

Testing And Adjustment:

Procedures for testing system performance and making necessary adjustments.

Component Servicing:

In-depth procedures for servicing all major tractor components.

Special Tools:

Identification and usage instructions for special service tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete overhaul and diagnostic troubleshooting.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Print Quality

Quality:

High-resolution images and clear text, suitable for printing.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

IH C-200 Diesel (4-cylinder), IH C-152 Gasoline (4-cylinder), IH D-236 Diesel (6-cylinder), IH D-310 Diesel (6-cylinder) - specific engine depends on tractor configuration.

Performance

Horsepower Range:

Approximately 40-70 PTO horsepower (varies by engine and model).

Fuel System

Fuel Type:

Diesel, Gasoline (depending on engine variant).

Maintenance

Oil Capacity Estimated:

Refer to manual for specific engine; typically 5-8 quarts for 4-cylinder, 8-10 quarts for 6-cylinder.

🔧 Transmission

Standard

Type:

Hydrostatic Drive Transmission (HST)

Optional

Gearbox:

Likely a range-split gearbox in conjunction with the HST for road speed adjustment.

Features

Control Mechanism:

Foot pedal or hand lever for variable speed control.

Maintenance

Hydraulic Fluid Type:

IH Hy-Tran Fluid or equivalent (refer to manual for exact specification).

📐 Dimensions

Exterior

Wheelbase Estimated:

Refer to manual; typically around 80-90 inches.

Weights

Operating Weight Estimated:

Refer to manual; typically around 4,500 - 6,000 lbs.

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll Over Protective Structure) may be standard or optional depending on the year and configuration; manual covers safety procedures.

Active Features

Safety Interlocks:

Manual likely details safety interlocks related to PTO, transmission, and starting.

Passive Features

Operator Station:

Focus on safe operation and control layout for operator safety.

💡 Technology Features

Infotainment

Features:

Basic operator instrumentation (tachometer, temperature gauge, oil pressure gauge, fuel gauge).

Driver Assistance

Features:

N/A (Tractor technology of this era did not include driver assistance systems).

Connectivity

Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Refer to manual; typically 100-250 operating hours for diesel engines.

Hydraulic Fluid Change:

Refer to manual; typically 500-1000 operating hours.

Fluid Specifications

Engine Oil:

API CD or CE rated diesel engine oil, SAE 15W-30 or 10W-30 (refer to manual for specific viscosity based on ambient temperature).

Hydraulic Fluid:

IH Hy-Tran fluid or equivalent (e.g., John Deere Hy-Gard, Case IH TCH fluid).

Transmission Fluid:

IH Hy-Tran fluid or equivalent.

Coolant:

Ethylene glycol based antifreeze with corrosion inhibitors (50/50 mix with distilled water).

Known Issues

Hydrostatic Drive:

Wear in hydrostatic pump and motor components leading to loss of power or erratic operation; potential leaks.

Hydraulic System:

Leaks from seals and O-rings, control valve issues, pump wear.

Electrical System:

Aging wiring harnesses, starter, and alternator issues common in older equipment.

Engine:

Wear on valve seats, injector pump issues (diesel), carburetor issues (gasoline), cooling system leaks.

Parts Availability

Parts Sourcing:

Parts may require specialized sourcing from aftermarket suppliers or dismantling specialists.

📚 Vehicle History

Brand Heritage

Manufacturer:

International Harvester (IH), a historically significant American manufacturer of agricultural and construction machinery.

Model Evolution

Series:

Part of IH's strong lineage of utility and row-crop tractors, known for their robust construction and versatility.

Production

Production Years Estimated:

Likely mid-to-late 1960s through the 1970s.

🏆 Awards & Recognition

Recognitions

Industry Standing:

International Harvester tractors of this era were widely respected for their durability and performance in their respective classes.