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Iseki TS3510 TS4010 TS4510 Tractor Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Iseki Model: TS3510, TS4010, TS4510 Generation Model Generation: Likely early to mid-generation models based on the naming convention. Specific generation details would require further research...
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Tipo: Tractor
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SKU: 68664
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🏷️ Basic Information
Identification
Make:
Iseki
Model:
TS3510, TS4010, TS4510
Generation
Model Generation:
Likely early to mid-generation models based on the naming convention. Specific generation details would require further research or explicit manual content.
👋 Introduction
Market Position
Category:
Compact/Sub-Compact Utility Tractor
Target User:
Homeowners, small farm operators, landscapers, property managers requiring reliable machinery for various tasks.
Competitive Analysis
Competitors:
Kubota (B-series, L-series), Yanmar (FX-series, YT-series), John Deere (2-series, 3-series), Massey Ferguson, New Holland, Mahindra.
Key Features
Versatility:
Designed for a wide range of agricultural, landscaping, and property maintenance tasks with various implement compatibilities.
Durability:
Iseki is known for robust construction and reliable components, built for demanding work environments.
Operator Comfort:
Ergonomic design with accessible controls and comfortable seating (specifics vary by sub-model and configuration).
📋 Manual Details
Coverage Areas
Engine:
Complete engine overhaul, diagnostics, maintenance, specifications, and troubleshooting.
Transmission:
All transmission types (likely manual and potentially powershift or hydrostatic depending on specific model configurations), including repair, maintenance, and diagnostics.
Drivetrain:
Front-wheel drive (FWD) and four-wheel drive (4WD) systems, including differentials, axles, and power take-off (PTO) systems.
Hydraulics:
Hydraulic system components, pumps, cylinders, valves, fluid specifications, and troubleshooting for implement control and 3-point hitch.
Electrical System:
Wiring diagrams, starter, alternator, battery system, lighting, ignition system, and electrical component troubleshooting.
Chassis And Body:
Frame, steering system, suspension (if applicable), brakes, fuel tank, body panels, and operator station.
Operator Controls:
Description and function of all controls, levers, pedals, and indicators.
Page Count
Page Count:
Comprehensive (Exact page count not specified, but implied to be extensive covering all aspects).
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English (Assumed, typical for widely distributed manuals)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, measurement, component replacement (pistons, rings, bearings, valves, crankshaft, camshaft), and reassembly.
Fuel System Servicing:
Fuel injection pump (if applicable), injectors, fuel lines, filters, and fuel tank servicing and calibration.
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications, and flushing procedures.
Lubrication System:
Oil pump, oil filter, oil passages, lubrication schedules, and fluid specifications.
Exhaust System:
Exhaust manifold, muffler, and piping inspection and replacement.
Clutch System:
Clutch assembly (disc, pressure plate, release bearing), adjustment, and replacement procedures.
Brake System:
Brake caliper/wheel cylinder, brake pads/shoes, brake discs/drums, master cylinder, brake fluid specifications, bleeding procedures, and parking brake.
Steering Geometry:
Front axle, tie rods, steering linkage, steering column, and alignment specifications.
3 Point Hitch Operation:
Adjustment and maintenance of the lower link sensing system and draft control.
Pto System:
PTO shaft, clutch, gearbox, and engagement/disengagement procedures.
Electrical Schematics:
Detailed wiring diagrams for all electrical circuits, component locations, and troubleshooting flowcharts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, fuel, air), fluid level checks, lubrication points, and pre-operation inspections.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon problems across all major vehicle systems.
Component Replacement:
Step-by-step instructions for replacing individual components like alternators, starters, water pumps, fuel injectors, clutch components, brake parts, etc.
Adjustments:
Precise instructions for adjusting clutch, brakes, PTO engagement, 3-point hitch sensitivity, and other critical systems.
Torque Specifications:
Essential torque values for all critical fasteners to ensure proper assembly and prevent component failure.
Special Tool Requirements:
Identification and use of specialized tools required for specific repair or maintenance procedures.
Technical Depth
Diagnostics:
Advanced diagnostic techniques and troubleshooting trees for identifying the root cause of malfunctions.
Rebuilds:
Complete procedures for rebuilding major components such as the engine, transmission, and hydraulic pump.
Specifications Data:
Detailed technical data, including tolerances, clearances, and performance metrics for all major components.
Schematics And Diagrams:
Comprehensive hydraulic, electrical, and mechanical diagrams to aid in understanding system operation and repair.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF for easy navigation and information retrieval.
Print Quality
Print Quality:
High-resolution, suitable for printing clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Make:
Iseki (Likely in-house designed and manufactured diesel engines)
Type:
Diesel, 3-cylinder (common for this class of tractor)
Cooling System:
Liquid-cooled
Displacement Ts3510:
Approx. 1.6 L (1600 cc) - This is an educated estimate based on typical Iseki models of this era. Exact figure in manual.
Displacement Ts4010:
Approx. 1.8 L (1800 cc) - This is an educated estimate. Exact figure in manual.
Displacement Ts4510:
Approx. 2.0 L (2000 cc) - This is an educated estimate. Exact figure in manual.
Horsepower Ts3510:
Approx. 35 HP - This is an educated estimate. Exact figure in manual.
Horsepower Ts4010:
Approx. 40 HP - This is an educated estimate. Exact figure in manual.
Horsepower Ts4510:
Approx. 45 HP - This is an educated estimate. Exact figure in manual.
Performance
Torque Figures:
Specific torque figures are detailed within the manual, crucial for understanding lugging power.
Fuel System
Injection Type:
Indirect injection (IDI) or Direct Injection (DI) depending on specific engine variant; manual will specify.
Fuel Type:
Diesel
🔧 Transmission
Standard
Type Standard:
Manual transmission (likely with synchronized gears) - common configurations include 8-speed, 12-speed, or 16-speed.
Optional
Type Optional:
Possible options could include a creeper gear or a shuttle shift transmission for easier forward/reverse direction changes (details in manual).
Features
Gear Ratios:
Detailed gear ratio charts for all forward and reverse gears are critical for optimal implement operation and will be in the manual.
Transmission Fluid Spec:
Specified within the manual; typically a high-quality tractor hydraulic fluid (THF) or API GL-4 gear oil depending on transmission design.
Pto Speeds:
Standard PTO speeds (e.g., 540 RPM) and potentially rear and mid-PTO options will be detailed.
📐 Dimensions
Exterior
Length:
Approx. 120-135 inches (3050-3430 mm) - varies by configuration. Specifics in manual.
Width:
Approx. 60-70 inches (1520-1780 mm) - varies by tire size and configuration. Specifics in manual.
Height To Top Of Rollbar:
Typically around 80-90 inches (2030-2285 mm), if ROPS equipped. Specifics in manual.
Weights
Operating Weight:
Approx. 2500-3200 lbs (1135-1450 kg) - varies significantly with 4WD, loader, and other options. Specifics in manual.
Wheelbase:
Approx. 70-75 inches (1780-1905 mm) - Specifics in manual.
Ground Clearance:
Variable based on tire size and axle configuration; details in manual.
🛡️ Safety Features
Ratings
Rollover Protection:
Likely equipped with or designed for Roll Over Protective Structures (ROPS). Manual will detail installation and inspection.
Active Features
Brakes:
Wet disc brakes are common for durability and reliable stopping power in various conditions. Manual covers maintenance and adjustment.
Passive Features
Seatbelt:
Seat belt availability and maintenance will be covered, especially if equipped with a ROPS cab or frame.
💡 Technology Features
Infotainment
Features:
Basic instrumentation panel with indicators for oil pressure, engine temperature, battery charge, PTO engagement, and fuel level. No advanced infotainment systems.
Driver Assistance
Features:
Focus on core functionality: robust 3-point hitch control, reliable PTO engagement, and functional steering and braking systems.
Connectivity
Features:
N/A - These tractors predate modern vehicle connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours or annually. Specific interval and oil type detailed in manual.
Air Filter Service:
Inspect and clean/replace as needed based on operating conditions, typically every 200-400 operating hours. Manual provides guidance.
Fuel Filter Replacement:
Recommended at 400-600 operating hours or when fuel system issues arise. Manual provides specific interval and part numbers.
Hydraulic Fluid Change:
Generally every 600-1200 operating hours, or annually. Manual will detail interval and filter replacement.
Fluid Specifications
Engine Oil Type:
API CD or CE or higher, SAE 30 or 10W-30 (depending on climate). Manual will confirm viscosity and API classification.
Hydraulic Transmission Fluid Type:
Iseki genuine hydraulic oil, or equivalent high-quality Tractor Hydraulic Fluid (THF) meeting specific Iseki specifications. Manual will specify.
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water at a 50/50 ratio for freeze protection and corrosion inhibition. Manual confirms type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on the system. Manual will specify.
Known Issues
Common Wear Points:
Clutch wear, PTO spline wear, hydraulic pump seals, and electrical connections are common wear items that the manual will guide on inspecting and replacing.
Hydraulic Leaks:
Potential for leaks at hoses, seals, and cylinder rod ends due to age and usage; manual provides troubleshooting and seal kit information.
Transmission Shifting:
Occasionally, synchronizer wear can lead to difficult shifting. Manual offers adjustment and repair procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Iseki & Co., Ltd. is a Japanese agricultural machinery manufacturer with a long history dating back to 1926, known for its compact and reliable tractors.
Model Evolution
Series Context:
The TS series represents a popular line of utility tractors that have been instrumental in Iseki's market presence, offering a balance of power, efficiency, and affordability.
Production
Production Years:
Likely produced in the late 1980s through the 1990s and potentially into the early 2000s. The manual will specify applicable years.
Manufacturing Location:
Primarily Japan. Some models may have been assembled or sold under different brand names in other regions.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for these models may not be widely publicized, Iseki tractors are generally recognized for their reliability, durability, and value in the compact tractor market.