Target Audience:
Professional technicians and DIY mechanics.
Manual Advantage:
Official full factory service repair manual, providing comprehensive and accurate information often unavailable in stores. Instant download eliminates wait times and shipping costs.
Instruction Style:
Step-by-step instructions, easy-to-read text, top-quality diagrams and illustrations.
Knowledge Transfer:
Designed to impart factory-trained technician knowledge to owners for informed maintenance and repair decisions.
Resource Type:
Complete disassembly of the machine is referenced for detailed instructions.
Applicable Years:
2007, 2008, 2009, 2010, 2011, 2012
Applicable Trims:
All styles covered
Estimated Page Count:
Hundreds of pages (specific count not provided, but implies comprehensive)
Manual Type:
Workshop Service Repair Manual / Factory Service Manual
Delivery Format:
Digital Download (PDF)
Engine:
Complete engine repair, overhaul, diagnostics, tuning, cooling system, lubrication system, fuel system, emission control system.
Transmission:
Manual and automatic transmission repair, overhaul, diagnostics, clutch system, driveline components (propeller shafts, axles).
Brakes:
Hydraulic brake system, ABS, parking brake, brake component replacement, bleeding procedures, specifications.
Electrical:
Full electrical system diagnostics, wiring diagrams, lighting system, ignition system, charging system, starting system, instrument cluster, ECUs, sensors.
Suspension Steering:
Front and rear suspension components, steering system, power steering, wheel alignment specifications.
Body Chassis:
Body panel repair, frame straightening, interior trim, exterior trim, doors, windows, glass replacement, chassis lubrication.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
Fuel System:
Fuel injection systems (diesel and gasoline), fuel pumps, injectors, fuel filters, evaporative emission control.
Emissions Control:
Detailed explanations and repair procedures for emission control systems, including catalytic converters, oxygen sensors, and EVAP systems.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for all major components and systems.
Disassembly Assembly:
Detailed procedures for complete disassembly and reassembly of vehicle components.
Reinstallation:
Correct installation procedures for all replaced or serviced parts.
Diagnostics:
Comprehensive diagnostic procedures for all vehicle systems, including engine, transmission, ABS, airbags, and more.
Depth Level:
Complete factory service manual covering basic DIY to advanced professional technician tasks.
Detail Level:
Step-by-step instructions with highly detailed exploded pictures and diagrams.
Engine Families Covered:
Likely includes Isuzu's 4JJ1 (3.0L Turbo-Diesel) and potentially other common 4-cylinder diesel and gasoline engines offered globally for D-MAX/Colorado in this period.
Horsepower Torque:
Specifications will vary by specific engine variant. Manual will detail specific HP/Torque figures and power curves for each engine type.
Fuel Delivery:
Common Rail Direct Injection (CRDI) for diesel engines, potentially multi-point injection (MPI) for gasoline variants.
ECU Details:
Detailed information on Engine Control Unit (ECU) operation, sensors, actuators, and diagnostic trouble codes (DTCs).
Cooling Type:
Pressurized liquid cooling system with fan (mechanical or electric).
Oil Capacity Spec:
Specific oil capacities and API/ACEA specifications for various engine variants will be detailed.
Crash Test Results:
Information regarding any available safety ratings (e.g., ANCAP for Australian models) would be implicitly covered by system diagnostics and repair procedures.
ABS:
Anti-lock Braking System (ABS) components, operation, and troubleshooting.
Airbags:
Airbag system operation, sensors, SRS module, and related safety components.
Seatbelts:
Seatbelt pre-tensioner systems and related safety mechanisms.
Audio System:
Details on factory audio systems, including head unit removal, speaker replacement, and wiring for various trims.
Parking Sensors:
Diagnosis and repair procedures for any factory-installed parking assist systems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams are a key feature, crucial for diagnosing and repairing electronic systems and aftermarket accessory installations.
Oil Change Interval:
Intervals vary by engine and driving conditions, typically 5,000 to 10,000 km or 6-12 months. Manual will provide precise intervals and oil types.
Timing Belt Chain:
Diesel engines typically use timing chains, while gasoline variants might use belts or chains. Manual will specify replacement intervals if applicable.
Engine Oil Spec:
Specific API and SAE viscosity grades for engine oil (e.g., API CI-4/CJ-4 for diesel, API SN/SP for gasoline) will be detailed.
Transmission Fluid Spec:
Specific Automatic Transmission Fluid (ATF) type or Manual Transmission Fluid (MTF) specifications will be provided for each transmission variant.
Coolant Spec:
Type of engine coolant (e.g., HOAT, OAT) and appropriate mixture ratios will be specified.
Common Problems:
Manual will cover common issues such as injector problems (diesel), EGR valve issues (diesel), turbocharger diagnostics, and potential electrical gremlins. Specific known issues are detailed within the manual's troubleshooting sections.
Oil Filter Pns:
Part numbers for genuine and aftermarket oil filters, air filters, fuel filters, and cabin filters will be included.
Isuzu Truck Legacy:
Isuzu has a long-standing reputation for robust and reliable diesel engines and commercial vehicles, which carries over to the D-MAX.
Dmax Colorado Development:
The Isuzu D-MAX and Chevrolet Colorado platforms share common development roots under GM, with Isuzu contributing significantly to powertrain and chassis engineering, particularly for diesel variants.
Manufacturing Locations:
Production primarily occurred in Thailand for global markets, with regional assembly in other countries.
