🏷️ Basic Information

Make:

Isuzu

Model:

D-Max

Generation:

KB Series (P190)

Model Years:

2007, 2008, 2009, 2010

Chassis Code:

P190

👋 Introduction

Positioning:

A critical resource for Isuzu D-Max KB P190 owners and independent repair shops, offering professional-grade information to reduce repair costs and enhance vehicle maintenance.

Advantage:

Provides access to the same information used by local service and repair shops, often superior to aftermarket generic manuals.

Value Proposition:

Enables DIY repairs, saving hundreds to thousands of dollars in labor costs. Essential for preventative maintenance and troubleshooting.

Content Source:

Written by manufacturers, ensuring accuracy and completeness. May include factory bulletins.

📋 Manual Details

Regions:

Global (likely specific regional variants covered based on engine/transmission options)

Models Covered:

All D-Max KB P190 models

Engine Variants Covered:

All engine variants

Transmission Types Covered:

All transmission types (Manual and Automatic)

Trim Levels Covered:

All trim levels

Estimated Page Count:

Hundreds of pages (specific count not provided, but typical for workshop manuals)

Type:

Workshop Service and Repair Manual

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

📖 Manual Coverage

Engine Service Repair:

Comprehensive diagnosis, repair, and maintenance procedures for all engine types.

Transmission Service Repair:

Detailed procedures for manual and automatic transmissions, including overhaul and adjustments.

Brake System:

Diagnosis, repair, and maintenance of front and rear brakes, including ABS (if equipped).

Electrical System:

In-depth coverage of all electrical components, circuits, and troubleshooting.

Wiring Diagrams:

Complete and detailed wiring diagrams for all vehicle systems, essential for electrical diagnosis.

Suspension:

Repair and maintenance of front and rear suspension components, alignment specifications.

Steering:

Diagnosis and repair of the steering system, including power steering components.

Cooling System:

Maintenance and repair of the radiator, water pump, thermostat, and cooling fan.

Fuel Injection Fuel System:

Detailed information on fuel pump, injectors, fuel pressure, and diagnostics.

Emission System:

Information on emission control components, catalytic converters, and diagnosis.

Heater Air Conditional:

Service and repair of the HVAC system, including refrigerant and component diagnosis.

Engine Control System:

ECU diagnosis, sensor testing, and control module information.

Chassis Body:

Information on body panel repair, structural components, and chassis maintenance.

Restraint System:

Details on airbags, seatbelts, and associated safety systems.

Interior:

Procedures for interior trim removal, installation, and component repair.

Differential Drive:

Service and repair of front and rear differentials and drivetrain components.

Axle:

Information on front and rear axle assemblies and components.

General Maintenance:

Routine checks, fluid level management, and basic upkeep procedures.

Periodic Lubrication:

Specific lubrication points and recommended service intervals.

Troubleshooting:

Extensive troubleshooting guides for diagnosing common and complex issues.

Repair Procedures:

Step-by-step repair instructions for all major vehicle systems.

Maintenance Procedures:

Detailed guidance on scheduled maintenance and preventative care.

Disassembly Assembly:

Instructions for dismantling and reassembling vehicle components.

Cleaning Reinstalling:

Procedures for cleaning parts and correct reinstallation methods.

Diagnostics:

Comprehensive diagnostic strategies for identifying faults.

Depth:

Professional Technician Level, covering everything from basic maintenance to complete overhauls and advanced diagnostics.

Detail Level:

Detailed substeps, notes, cautions, and warnings for critical information.

Visual Guidance:

Hundreds of diagrams, detailed illustrations, and photos to guide procedures.

Part Identification:

Enlarged insets for detailed examination of specific parts.

📊 Manual Specifications

Format:

PDF

Readability:

Zoom IN/OUT functionality for clear viewing of details.

Printability:

Full Printable

Binding:

N/A (Digital Download - Print as needed)

Paper Type:

N/A (Digital Download - Print on desired paper)

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

The manual covers ALL engine variants. Common engines for this era of D-Max include 2.5L 4JK1-TC (turbo diesel) and 3.0L 4JJ1-TC (turbo diesel). Petrol options may also be present depending on market. Specific displacement, bore, stroke, compression ratio, and horsepower/torque figures would be detailed within the manual for each variant.

Performance Data:

Detailed horsepower, torque curves, and performance specifications are included for each engine variant covered.

Fuel Delivery:

Includes information on common rail direct injection (CRDI) for diesel engines, fuel pumps, injectors, fuel pressure regulators, and fuel filter replacement procedures. Specifications for fuel quality will be present.

🔧 Transmission

Standard Transmission:

Likely includes 5-speed and/or 6-speed manual transmissions depending on the specific engine and market.

Optional Transmission:

Likely includes 4-speed or 5-speed automatic transmissions depending on the specific engine and market.

Transmission Features:

Covers clutch operation, gear shift mechanisms, torque converter operation (for automatics), transmission fluid types, capacities, and maintenance schedules.

📐 Dimensions

Body Styles:

The D-Max KB P190 was available in various body styles including Single Cab, Space Cab (Extended Cab), and Double Cab. Specific dimensions (length, width, height, wheelbase) will vary by body style and will be detailed in the manual.

Curb Weight:

Curb weight varies significantly by configuration (cab type, drivetrain, engine). Exact figures are found within the manual.

Gross Vehicle Weight Rating:

GVWR will be specified for each variant to indicate maximum allowable operating weight. This is crucial for load capacity.

🛡️ Safety Features

Crash Test Information:

While specific crash test ratings (e.g., NHTSA, Euro NCAP) are not typically included in workshop manuals, the manual covers systems critical to safety such as brakes, airbags, and seatbelts, and provides repair information to maintain their functionality.

Active Safety Systems:

Coverage will include ABS (Anti-lock Braking System), likely EBD (Electronic Brakeforce Distribution), and potentially other traction or stability control systems depending on market and trim. Diagnostic and repair procedures for these systems are included.

Passive Safety Systems:

Detailed information on airbag systems (SRS - Supplemental Restraint System), seat belt pre-tensioners, and associated control modules and sensors.

💡 Technology Features

Infotainment Systems:

The manual may cover basic audio system diagnostics, speaker replacements, and antenna systems. Advanced infotainment features like integrated navigation or Bluetooth would be less common for this era and trim dependent.

Driver Assistance Features:

The manual details systems like ABS, EBD, and potentially parking sensors or limited electronic aids if equipped on higher trims. Diagnostic and repair procedures for these are included.

Connectivity Options:

Basic connectivity features like auxiliary input jacks or power outlets might be covered from a wiring perspective. More advanced telematics or smartphone integration would not be a feature of this manual's scope.

🔧 Maintenance

Recommended Intervals:

The manual will contain detailed service schedules for all maintenance tasks, including oil changes, filter replacements, fluid checks, belt inspections, and brake servicing, typically presented in mileage or time-based intervals. Common intervals would be around 5,000-10,000 miles (8,000-16,000 km) for oil changes and 30,000-60,000 miles (50,000-100,000 km) for major service items like timing belt/chain checks (depending on engine).

Engine Oil:

Specific viscosity grades (e.g., 5W-30, 10W-40) and API service classifications for diesel engines (e.g., API CI-4, CH-4 or newer) will be provided. Corresponding oil capacities for different engine variants will be listed.

Transmission Fluid:

Specific types of Automatic Transmission Fluid (ATF) and manual transmission gear oil will be specified, along with their respective capacities and change intervals. For example, Dexron III/VI for automatics and GL-4 or GL-5 gear oil for manuals.

Coolant:

Specifies the type of engine coolant (e.g., ethylene glycol-based, long-life) and the correct mixture ratio with distilled water. Capacity will also be detailed.

Brake Fluid:

DOT 3 or DOT 4 brake fluid specification will be provided, with information on flushing and bleeding procedures.

Common Wear And Tear:

While not explicitly stated as 'known issues', the manual's comprehensive coverage of components like suspension bushings, universal joints, clutch wear, EGR valve operation (for diesel), and turbocharger health would implicitly address common areas of wear for vehicles of this age and type.

📚 Vehicle History

Brand Reputation:

Isuzu has a long-standing reputation for producing robust and reliable diesel engines and commercial vehicles. The D-Max is a successor to the highly regarded TF Rodeo and KB pick-up trucks.

Kb Series Evolution:

The KB series, including the P190 generation, represents a significant evolution in Isuzu's light commercial vehicle offerings, focusing on improved comfort, safety, and performance while retaining its core utility and durability.

Production Era:

The P190 generation of the D-Max was produced globally from roughly 2002/2003 through to 2011/2012, with specific market introductions and facelifts occurring throughout this period. This manual covers the 2007-2010 model years within that generation.

🏆 Awards & Recognition

Model Awards:

Specific awards for the 2007-2010 D-Max are not universally cataloged, but the D-Max line has consistently been recognized for its durability, reliability, and value in various markets, often receiving accolades from automotive publications and fleet operators for its workhorse capabilities.