🏷️ Basic Information

Make:

Iveco

Model:

Daily

Model Designation:

S2000

Product Name:

Iveco Daily S2000 1998-2003 Service Repair Workshop Manual

Chassis Code:

2nd Generation (1999-2006) - specific to S2000 variant

👋 Introduction

Positioning:

A robust light commercial vehicle known for its versatility and durability, serving various industries.

Competitors:

Ford Transit, Mercedes-Benz Sprinter, Renault Master, Fiat Ducato, Volkswagen Crafter (depending on specific market and configuration).

Vehicle Strengths:

Rugged construction, modular design, wide range of body styles and engine options, reliable under demanding conditions.

Target Audience:

Professional mechanics, fleet maintenance departments, experienced DIY enthusiasts.

📋 Manual Details

Model Years Covered:

1998, 1999, 2000, 2001, 2002, 2003

Regions Covered:

Global (reflects Iveco's international market presence)

Estimated Page Count:

Variable, potentially up to 5GB in size (as indicated by product description), suggesting a comprehensive manual.

Manual Type:

Service Repair Workshop Manual

Content Purpose:

Troubleshooting, repair, service, restoration, maintenance, rebuilding, diagnostics

Manual Source:

Manufacturer-produced (factory or workshop manual) ensuring accuracy and completeness.

Language:

Likely English (standard for international manuals of this type), though other languages may be available from specific vendors.

Delivery Format:

Digital Download (PDF, ZIP, RAR, EXE)

Accessibility:

Readable, storable, and printable on any computer (Windows, Linux, Mac)

File Size Indicator:

Up to 5GB, indicating a very detailed and comprehensive resource. Requires sufficient storage space and a reliable internet connection for download.

📖 Manual Coverage

Powertrain:

Engine (mechanical and electrical), Fuel System, Exhaust System, Cooling System, Lubrication System, Engine Management System (ECU, sensors, actuators)

Drivetrain:

Transmission (manual and automatic), Clutch, Drive Shafts, Differential, Axles, Hubs

Chassis:

Suspension (front and rear), Steering System, Brakes (hydraulic, pneumatic where applicable), Wheels and Tires

Electrical System:

Battery, Charging System (alternator), Starting System, Lighting, Instrumentation, Fuses and Relays, Wiring Diagrams, Body Control Modules, ECU Diagnostics

Body And Interior:

Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, HVAC System, Body Sealing, Glass

Climate Control:

HVAC system diagnostics and repair, including blower motor, evaporator, condenser, and refrigerant system.

Exhaust Emissions:

Information on emission control systems, catalytic converters, and EGR systems (where applicable).

Maintenance:

Scheduled maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based diagnosis, electrical system troubleshooting

Repair:

Component removal and installation, overhaul procedures for major assemblies (engine, transmission), bodywork repair, electrical component replacement

Diagnostics:

OBD-II diagnostic information, fault code interpretation, live data analysis (if applicable to the era)

Wheel Alignment:

Specifications and procedures for wheel alignment adjustments.

Fuel Pump Replacement:

Detailed steps for removing and replacing fuel pumps, injectors, and related components.

Depth:

Comprehensive, covering everything from basic maintenance to complex mechanical and electrical repairs. Suitable for professional technicians and advanced DIYers.

Features:

Step-by-step instructions, torque specifications, wiring diagrams, component illustrations, exploded views, diagnostic flowcharts.

Diagnostic Tools:

Information may include requirements for specialized diagnostic tools, scan tools, and test equipment used by technicians.

📊 Manual Specifications

Format Details:

PDF, ZIP, RAR, or EXE. PDF format allows for searching, zooming, and printing.

Printability:

Printable on any computer and printer, offering flexibility for workshop use.

Binding:

N/A (Digital Download - no physical binding)

Paper Type:

N/A (Digital Download - no physical paper type)

Digital Rights:

No restrictions on printing or saving/burning to disc after download. Allows for personal and professional use.

⚙️ Engine Specifications

Engine Options General:

Turbodiesel engines (likely common rail or indirect injection) and possibly some petrol variants depending on market. Specific engine codes and displacements would be detailed in the manual.

Horsepower Range:

Typically ranging from approximately 90 HP to 150 HP for diesel engines of this era, with specific outputs varying by engine variant.

Torque Range:

Torque figures would be substantial, designed for load-carrying capabilities, likely in the 200-300+ Nm range.

Fuel Injection Type:

Likely direct injection, possibly common rail for later models within this range. Earlier models might feature indirect injection.

Turbocharging:

Most diesel engines in this period would feature turbocharging for improved performance and efficiency.

🔧 Transmission

Transmission Type Standard:

Typically a 5-speed or 6-speed manual transmission.

Transmission Type Optional:

An automated manual transmission or a torque converter automatic might have been available on certain configurations or later in the production run.

Drivetrain Layout:

Primarily Rear-Wheel Drive (RWD), with some versions potentially offering Four-Wheel Drive (4WD).

📐 Dimensions

Body Styles:

Panel Van, Crew Van, Chassis Cab, Dropside, Tipper, Bus/Combi configurations. Wheelbases and roof heights would vary significantly.

Gvwr Range:

Gross Vehicle Weight Rating would span a wide range, from approximately 2.8 tonnes to 4.0 tonnes, depending on the specific model variant and chassis.

🛡️ Safety Features

Crash Test Data:

Likely minimal publicly available formal crash test data for this specific commercial vehicle generation from major agencies like Euro NCAP for earlier models. The manual would detail structural integrity and safety system components.

Braking Systems:

Anti-lock Braking System (ABS) would be a common feature, especially on higher GVWR models.

Restraint Systems:

Front airbags for driver and passenger. Seatbelt pre-tensioners.

💡 Technology Features

Audio System:

Basic AM/FM radio with CD player or cassette player. Some higher trims might have more advanced audio units or optional navigation (rare for this era).

Cruise Control:

Optional on many configurations.

Auxiliary Inputs:

Likely limited to an auxiliary audio input or a cigarette lighter power outlet for accessories.

🔧 Maintenance

Oil Change Interval:

Typically every 15,000 to 30,000 km (9,000 to 18,000 miles) or annually, depending on operating conditions and oil type. The manual will specify exact intervals.

Timing Belt Chain:

Diesel engines of this era might use timing belts or chains. If a belt, replacement intervals would be critical, often between 60,000 to 120,000 km. The manual will provide this detail.

Engine Oil Specification:

Likely ACEA E7/E9 or API CI-4/CJ-4 specifications for diesel engines. Viscosity grade would typically be 5W-30, 10W-40, or 15W-40 depending on climate. Manual will specify.

Coolant Type:

Ethylene glycol-based antifreeze, often meeting specific OEM standards like CUNA NC 956-16. Manual will confirm exact specification.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Transmission Fluid Type:

Manual transmission: GL-4 or GL-5 gear oil. Automatic/Automated manual: Specific ATF fluid as per OEM recommendation. Manual will specify.

Differential Fluid Type:

Hypoid gear oil, typically API GL-5 specification, with appropriate viscosity grade (e.g., 75W-90 or 80W-90).

Common Wear Items:

Suspension components (bushings, ball joints), brake pads and discs, clutch wear, turbocharger issues on high-mileage examples, EGR system clogging (diesel particulate matter).

Electrical Gremlins:

As with many vehicles of this era, intermittent electrical issues related to wiring harnesses, grounds, or control modules can occur.

📚 Vehicle History

Iveco Legacy:

Iveco (Industrie Veicoli) is a prominent Italian manufacturer of commercial vehicles, originating from the FIAT group. Known for robust and reliable transport solutions.

Daily Generations:

The Daily is a long-running model line, with the S2000 representing the second generation (1999-2006), succeeding the original 1978-1999 model. This generation introduced updated styling and technology.

Manufacturing Locations:

Iveco Daily vehicles are produced at multiple facilities worldwide, including Italy, Spain, France, Germany, Poland, and Argentina.

🏆 Awards & Recognition

Industry Awards:

The Iveco Daily range has historically received numerous 'Van of the Year' awards across various European markets, recognizing its versatility and innovation.