🏷️ Basic Information

Make:

Jeep

Model:

CJ-6

Year:

1965

Product Type:

Service Repair Workshop Manual

Chassis Code:

CJ-6

👋 Introduction

Historical Context:

The Jeep CJ-6 was a long-wheelbase variant of the CJ series, offering greater utility and cargo space, appealing to a segment seeking more robust off-road capability and passenger/cargo hauling.

Competitors 1965:

While the CJ-5 was more direct competitor to smaller utility vehicles, the CJ-6 competed with other utility vehicles and some early SUVs from manufacturers like International Harvester (e.g., Scout) and potentially early offerings from Ford and Chevrolet in civilian guise.

Vehicle Essence:

Rugged, utilitarian, go-anywhere capability, classic Jeep styling, robust mechanicals.

Importance For Restoration:

Essential for owners undertaking restoration projects, ensuring accurate reassembly, maintenance, and troubleshooting of these iconic vehicles.

Utility For Mechanics:

Provides the authoritative technical information mechanics and experienced DIY enthusiasts require to service and repair the Jeep CJ-6.

📋 Manual Details

Engine Service:

Complete

Transmission Service:

Complete

Electrical System:

Comprehensive

Chassis And Suspension:

Detailed

Body And Frame:

In-depth

Fuel And Exhaust:

Thorough

Braking System:

Complete

Steering System:

Complete

Cooling System:

Detailed

Lubrication System:

Detailed

Troubleshooting Guides:

Included

Diagnostic Procedures:

Extensive

Maintenance Schedules:

Detailed

Estimated Pages:

Approximately 500+

Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, overhaul, specifications, tuning

Fuel System:

Carburetor service (e.g., Carter WCD, WLB), fuel pump, fuel lines, tank

Ignition System:

Distributor, ignition timing, spark plugs, coil, wiring

Transmission Manual:

T90 3-speed manual transmission overhaul, adjustments, specifications

Transfer Case:

Dana 18 transfer case service and repair

Axles:

Dana 25 (front) and Dana 44 (rear) axle overhaul, bearings, seals, differentials

Suspension:

Leaf spring front and rear suspension, shock absorbers, bushings

Steering:

Steering box, linkage, column, kingpins

Brakes:

Drum brake system, master cylinder, wheel cylinders, brake lines, adjustment

Electrical:

Wiring diagrams, starter motor, generator, battery, lighting, gauges, switches

Body:

Sheet metal repair, doors, hood, windshield frame, body mounts

Cooling System:

Radiator, water pump, thermostat, hoses, fan

Exhaust System:

Manifold, exhaust pipe, muffler, tailpipe

Tune Up:

Step-by-step tune-up procedures, specifications, and adjustments

Engine Rebuild:

Complete engine disassembly, inspection, repair, and reassembly instructions

Transmission Overhaul:

Detailed procedures for rebuilding the T90 manual transmission

Brake Adjustment:

Proper procedures for adjusting drum brakes

Electrical Diagnostics:

Troubleshooting electrical issues using wiring diagrams and common fault finding

Wheel Bearing Service:

Front and rear wheel bearing inspection, repacking, and adjustment

Clutch Replacement:

Procedures for clutch disc, pressure plate, and throw-out bearing replacement

Shock ABSorber Replacement:

Instructions for replacing front and rear shock absorbers

Steering Box Adjustment:

Procedures for adjusting steering box play

Carburetor Adjustment:

Detailed instructions for tuning and adjusting common carburetor models

Depth:

Comprehensive, covering from basic maintenance to complete component overhaul and diagnostics

📊 Manual Specifications

File Type:

PDF

Searchable Text:

Yes

Printable:

Yes

Image Resolution:

High-resolution scans for clear diagrams and text

Binding:

Not applicable (Digital PDF)

Paper Type:

Not applicable (Digital PDF)

⚙️ Engine Specifications

Engine Code:

F-Head Hurricane (4-99)

Engine Type:

Inline 4-cylinder, Overhead Valve (OHV)

Displacement Liters:

2.2 L

Displacement Ci:

134 cu in

Bore X Stroke In:

3.125 x 4.375 in

Compression Ratio:

Approx. 6.9:1

Horsepower Gross Bhp:

75 bhp @ 3200 rpm (approx.)

Torque Gross Lb Ft:

120 lb-ft @ 1600 rpm (approx.)

Carburetor:

Single-barrel Carter WCD or WLB

Fuel Type:

Unleaded Gasoline (Octane rating appropriate for the era)

Cooling Type:

Water-cooled

Oil Capacity Us Qt:

5 US qt (with filter)

Recommended Oil Viscosity:

SAE 10W-30 or SAE 30 (depending on climate)

🔧 Transmission

Transmission Type:

T90 3-speed Manual

Gear Ratios 1St:

2.50:1 (typical)

Gear Ratios 2Nd:

1.50:1 (typical)

Gear Ratios 3Rd:

1.00:1 (typical)

Gear Ratios Reverse:

3.33:1 (typical)

Optional Transmission:

None typically offered for CJ-6 in 1965

Transfer Case:

Dana 18, 2-speed transfer case with 'twin-stick' shifting for 2WD High, 4WD High, 4WD Low, and Neutral

Transmission Fluid Capacity Us Qt:

4 US qt (T90)

Transmission Fluid Type:

GL-4 Gear Oil (e.g., 80W-90)

📐 Dimensions

Wheelbase In:

104 in

Overall Length In:

165.7 in (approx.)

Overall Width In:

63.5 in (approx.)

Overall Height In:

67.8 in (approx., with soft top, variable)

Ground Clearance In:

8.5 in (approx., under front axle)

Curb Weight Lb:

Approx. 2,600 - 2,800 lb

Gross Vehicle Weight Rating Lb:

Approx. 4,500 lb

Cargo Area Length In:

60 in (approx., behind front seats)

🛡️ Safety Features

Crash Test Ratings:

Not available for this era of vehicle design.

Active Safety Systems:

Basic mechanical braking system, steering.

Passive Safety Features:

Basic body-on-frame construction, minimal body structure, open-air design, basic seat belts (optional or lap belts depending on configuration).

💡 Technology Features

Infotainment System:

Basic AM radio (optional), heater/defroster (optional).

Driver Assistance Features:

None.

Connectivity Options:

None.

🔧 Maintenance

Oil Change Interval Miles:

Every 3,000 miles or 6 months (typical for the era)

Tune Up Interval Miles:

Every 10,000 - 15,000 miles

Transmission Fluid Change Miles:

Every 20,000 - 30,000 miles or annually

Differential Fluid Change Miles:

Every 20,000 - 30,000 miles or annually

Coolant Type:

Ethylene Glycol based antifreeze (e.g., 50/50 mix with water)

Brake Fluid Type:

DOT 3 Brake Fluid

Grease Type:

Multi-purpose Lithium Grease for chassis lubrication points

Common Wear Items:

Leaf spring bushings, kingpins, clutch wear, carburetor leaks, electrical connections (corrosion), exhaust system rust, brake drum wear.

Frame And Body Corrosion:

Rust is a common concern on the frame and body panels, especially in coastal or humid environments.

Chassis Lubrication:

Critical importance of regular chassis lubrication at all grease fittings (ball joints, tie rod ends, U-joints, steering components).

📚 Vehicle History

Jeep Legacy:

Rooted in military vehicles (Willys MB), the civilian CJ line evolved from this utilitarian platform, emphasizing off-road prowess and durability.

Cj Series Timeline:

The CJ-6 was introduced in 1955 alongside the CJ-5, but remained in production longer in some markets. It featured a longer wheelbase to accommodate more passengers or cargo.

Production Years Cj6:

1955-1975 (overall for CJ-6, but this manual specifically targets 1965 variants)

Manufacturing Location:

Toledo, Ohio, USA (Willys-Overland/Kaiser Jeep)

🏆 Awards & Recognition

Historic Significance:

The CJ-6 represents a significant chapter in the evolution of the civilian Jeep, embodying its core values of ruggedness and capability for extended periods.

Off Road Capability:

Renowned for exceptional off-road capability due to its robust chassis, 4WD system, and excellent approach/departure angles.

Industry Standards Adherence:

Manual adheres to technical documentation standards of its time, providing factory-level repair information.