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Jeep LIBERTY KJ Workshop Repair Manual 2005

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Code: KJ Year: 2005 Codes Platform Code: KJ 👋 Introduction Market Position Target Audience: Professional automotive repair shops, dealerships, and experienced...
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SKU: 281609
Jeep LIBERTY KJ Workshop Repair Manual 2005
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Model Code:
KJ
Year:
2005
Codes
Platform Code:
KJ
👋 Introduction
Market Position
Target Audience:
Professional automotive repair shops, dealerships, and experienced DIY enthusiasts.
Competitive Analysis
Value Proposition:
Provides dealer-level information at a fraction of the cost, enabling accurate and efficient repairs.
Key Features
Comprehensiveness:
Covers every aspect of the vehicle's mechanical and electrical systems.
Diagrams:
Includes detailed, step-by-step diagrams and illustrations for clarity.
Accuracy:
Factory-accurate specifications, procedures, and wiring schematics.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service and repair for all workshop procedures.
Page Count
Pages:
Estimated 2000+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul, and specifications for all engine variants.
Transmission:
Service, repair, and troubleshooting for automatic and manual transmissions.
Drivetrain:
Four-wheel drive systems (Command-Trac, Selec-Trac), differentials, axles, and driveshafts.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, and alignment procedures.
Steering:
Power steering system, steering column, tie rods, and rack and pinion assembly.
Brakes:
Disc and drum brake systems, ABS, hydraulic components, and rotor/pad replacement.
Electrical System:
Wiring diagrams, fuses, relays, charging system, starting system, lighting, and accessories.
Body And Chassis:
Body panels, doors, interior trim, glass, frame construction, and corrosion protection.
Climate Control:
HVAC system, A/C operation, refrigerant handling, heater core, and blower motor.
Fuel System:
Fuel pump, injectors, fuel filter, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and pipe routing.
Cooling System:
Radiator, water pump, thermostat, cooling fans, and coolant specifications.
Safety Systems:
Airbag system (SRS), seatbelt mechanisms, and safety component diagnostics.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, fluid checks, and lubrication.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, and common problem solutions.
Repair:
Step-by-step repair instructions with torque specifications and alignment data.
Overhaul:
Complete engine and transmission rebuild procedures.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), sensor testing, and module testing.
Replacement:
Component replacement procedures for all major systems.
Calibration:
Calibration procedures for electronic systems, sensors, and modules.
Technical Depth
Depth:
Complete factory-level technical detail, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear, legible text and diagrams.
Print Quality
Features:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Format Suitability:
Digital format optimized for screen viewing and printing.
Paper Type
Original Source:
Replicates factory service manual content originally printed on high-quality paper.
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
2.4L (2429cc) DOHC 16-Valve Inline-4 (GEMA family)
Engine Code 1:
ED1 (or similar GEMA variant)
Power Hp 1:
150 hp @ 5200 rpm
Torque Lbft 1:
165 lb-ft @ 4000 rpm
Fuel System 1:
Sequential Multi-Port Fuel Injection (MPI)
Bore Stroke 1:
3.46 x 3.93 in (88.0 x 100.0 mm)
Compression Ratio 1:
9.5:1
Fuel Type 1:
Unleaded Gasoline (87 Octane Recommended)
Optional Engine
Engine Type 2:
3.7L (3701cc) SOHC 12-Valve V6 (PowerTech)
Engine Code 2:
EHG
Power Hp 2:
205 hp @ 5700 rpm
Torque Lbft 2:
235 lb-ft @ 4000 rpm
Fuel System 2:
Sequential Multi-Port Fuel Injection (MPI)
Bore Stroke 2:
3.58 x 3.14 in (91.0 x 80.0 mm)
Compression Ratio 2:
9.6:1
Fuel Type 2:
Unleaded Gasoline (87 Octane Recommended)
🔧 Transmission
Standard
Transmission Type 1:
42RLE 4-Speed Automatic
Optional
Transmission Type 2:
NV1500 5-Speed Manual (Less common)
Features
42Rle Features:
Electronically controlled with overdrive, torque converter lock-up clutch.
Nv1500 Features:
Robust design suitable for off-road applications.
Fluid Specifications
Automatic Fluid:
Chrysler ATF+4 (MS-9602)
Manual Fluid:
API GL-5 SAE 75W-90 Synthetic Gear Oil
📐 Dimensions
Exterior
Wheelbase:
104.2 inches (2647 mm)
Length:
176.1 inches (4473 mm)
Width:
72.1 inches (1831 mm)
Height:
66.6 inches (1692 mm)
Ground Clearance:
Approx. 8.5 inches (216 mm)
Weights
Curb Weight Min:
3,600 lbs (1633 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 4,800 - 5,200 lbs (2177 - 2359 kg)
Cargo
Cargo Volume Behind Rear Seat:
38.6 cu ft (1093 L)
Cargo Volume With Rear Seat Folded:
65.7 cu ft (1860 L)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 Stars (Varies slightly by year/configuration)
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front driver and passenger airbags, available side-impact airbags.
Rollover Protection:
Enhanced body structure for rollover resistance.
💡 Technology Features
Infotainment
Audio System:
Optional premium audio systems, CD player, AM/FM radio.
Navigation:
Available factory navigation system (less common).
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval Normal:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Oil Change Interval Severe:
Every 3,000 miles (5,000 km) or 3 months, whichever comes first.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Engine Coolant Flush:
Every 100,000 miles (160,000 km) or 5 years.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 Synthetic or Conventional (API SN/SN Plus rated)
Engine Oil Capacity 2 4L:
4.5 US quarts (4.3 L) with filter change
Engine Oil Capacity 3 7L:
5.0 US quarts (4.7 L) with filter change
Coolant Spec:
Chrysler OAT (Organic Acid Technology) Coolant (Blue), or equivalent.
Power Steering Fluid:
ATF+4 (MS-9602) or Mopar Power Steering Fluid
Known Issues
Common Issue 1:
Cracked cylinder heads on the 3.7L V6 engine (check for coolant loss, overheating).
Common Issue 2:
Water pump leaks and bearing failures.
Common Issue 3:
Leaking valve cover gaskets and oil pan gaskets.
Common Issue 4:
Front differential seal leaks.
Common Issue 5:
Issues with the Sentinels automatic transmission shift interlock.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for off-road capability and ruggedness.
Model Evolution
Kj Generation Start:
The KJ Liberty was introduced for the 2002 model year as the successor to the Cherokee (XJ) in North America.
Kj Generation Facelift:
Received a mild refresh for the 2005 model year, including updated styling, improved interior materials, and revised powertrains.
Production
Production Period:
2002-2007
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised for its off-road prowess within its segment.
Ratings
Segment Competitors:
Competed against models like the Ford Escape, Chevrolet Equinox, Honda CR-V, and Toyota RAV4.
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