JOHN DEERE Trail Buck Utility ATV 500, 650, 650EX and 650EXT - TM2160 TECHNICAL SERVICE REPAIR MANUAL - PDF DOWNLOAD !! This technical manual is written for an experienced technician and contains sections that are specifically for this product.
It is a part of a total product support program.
The manual is organized so that all the information on a particular system is kept together.
The order of grouping is as follows: Table of Contents Specifications Component Location System Schematic Theory of Operation Troubleshooting Chart Diagnostics Tests & Adjustments Repair Note: Depending on the particular section or system being covered, not all of the above groups may be used.
Each section will be identified with a symbol rather than a number.
The groups and pages within a section will be consecutively numbered.
COVERS THE FOLLOWING TOPICS: Lubricants 2-9 B Battery Charging 4-20 Load Test 4-21 Specifications 4-3 Test 4-20 Belt Tension Adjust, Mower Drive 8-7 Brake Switch Adjustment 4-24 Brake Switch/Blade Drive Switch Test 4-24 C Component Location 38 Inch Mower Deck 8-4 42 Inch Mower Deck 8-5 46 Inch Mower Deck 8-6 Dash Panel 9-3 Fuel Tank 9-3 Hydrostatic Drive Traction System 6-8 Hydrostatic Power Train Transaxle 6-7 Transaxle External 6-6 Mower Lift Linkage 8-3 Pedal Linkage Assembly 6-8 Shift Linkage 6-9 Steering 7-3 Cranking & Fuel Shutoff Solenoid Circuit Operation 4-9 Diagnosis 4-10 D Dash Panel Removal and Installation 9-5 Diagnostics Charging Circuit 4-17 Cranking & Fuel Shutoff Solenoid 4-10 Gear Power Train 5-13 Headlight Circuit 4-18 Hydrostatic Power Train 6-18, 6-20 E Electrical AC Voltage Output Test 4-22 Battery Charging 4-20 Load Test 4-21 Test 4-20 Charging & Headlight Circuit Operation 4-16 Charging Circuit Diagnosis 4-17 Component Location 4-7 DC Amperage Output Test 4-21 Diagnostic Information 4-4 Diagnostics 4-9 General Information 4-4 General Specifications 2-2 Ground Circuit Test 4-26 Reading Schematics 4-4 Schematic 4-5 Seat Switch Test 4-23 Specifications 4-3 Theory of Operation 4-4 Troubleshooting 4-8 Wire Color Chart 4-4 Wire Harness 4-6 Engine General Specifications 2-2 Installation 3-5 Oil 2-8 Other Materials 3-3 Removal 3-4 Repair 3-4 Service Equipment & Tools 3-3 Specifications 3-3 F Front Axle Installation 9-5 Removal 9-5 Repair 9-5 Front Wheels Removal & Installation 9-4 Fuel Tank Removal and Installation 9-5 G Gasoline Specifications 2-8 Storage 2-8 INDEX INDEX - 2 4/1/98 Gear Power Train Brake Adjustment 5-16 Component Location 5-12 Test 5-15 Clutch Actuating Spring 5-16 Component Location 5-8 Diagnostics 5-13 Drive Belt Inspection 5-19 Installation 5-20 Specifications 5-3 Drive System Adjustment 5-15 Ground Speeds Specifications 5-4 Input Shaft Gear & Pinion Inspect 5-25 Gear/Pinion Gear Installation 5-26 Input Shaft Gear Disassembly 5-25 Intermediate & Drive Shaft Disassembly 5-29 Intermediate Shaft Repair 5-29 Other Materials 5-4 Rear Axle Loading Specification 5-3 Service Parts Kits 5-4 Sheave & Shift Arm Removal 5-23 Shift Linkage Adjustment 5-17 Component Location 5-9 Removal & Installation 5-22 Specifications 5-3 Theory of Operation 5-10 Torque Specifications 5-4 Traction Drive Belt Removal 5-18 System Component Location 5-9 System Removal 5-20 Transaxle Brake Installation 5-33 Brake Removal 5-24 Case Halves Assembly 5-32 Case Separation 5-24 Component Location 5-6 Differential/Axle Shaft Assembly 5-30 Disassembly 5-30 Inspection 5-30 Dimensions 5-3 Disassembly 5-23 Drive Sheave/Shift Arm Install 5-34 Gear Ratios Specifications 5-4 Gear Tooth Specifications 5-3 Idler Assembly Installation 5-32 Idler Gear Disassembly 5-28 Idler Gear Inspection 5-28 Intermediate/Drive Shaft Inspection 5-29 Installation 5-31 Lubrication Specification 5-3 Operation 5-11 Shift Detent Removal 5-24 Shifter Det...