Kawasaki 1400GTR ABS Concours 14 ABS ZG1400 Complete Workshop Service Repair Manual 2010 2011 2012

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The 1400GTR ABS Concours 14 ABS, model code ZG1400, produced for the 2010, 2011, and 2012 model years, is a premier sport-touring motorcycle. Renowned for its powerful 1352cc inline-four engine,...

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Tipo: Motorcycle

Proveedor:

SKU: 75250

Etiquetas: 1400GTR ABS 2010 2011 2012 Concours 14 ABS Concours Models Kawasaki Motorcycle Motorcycles ZG1400

Variantes de producto

Descripción

The 1400GTR ABS Concours 14 ABS, model code ZG1400, produced for the 2010, 2011, and 2012 model years, is a premier sport-touring motorcycle. Renowned for its powerful 1352cc inline-four engine, shaft drive, integrated ABS, and comfortable ergonomics, it is engineered for extended journeys and exhilarating performance. Notable features include an adjustable windscreen, ample luggage capacity with integrated panniers, and a monocoque frame design for enhanced rigidity. This motorcycle represents a significant advancement in its sport-touring lineage, offering a blend of performance, comfort, and technology. This workshop service repair manual provides complete A-Z service and repair procedures for the 1400GTR ABS Concours 14 ABS. It covers all essential systems, including detailed engine service, fuel and ignition systems, transmission, drivetrain, braking system with ABS diagnostics, suspension, steering, electrical system, and chassis. The manual includes routine maintenance schedules, troubleshooting guides, engine rebuild procedures, and technical specifications, offering step-by-step instructions with clear guidance. This comprehensive resource empowers owners and technicians to effectively maintain, diagnose, and repair the vehicle, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

1400GTR ABS Concours 14 ABS

Model Code:

ZG1400

Model Year:

2010, 2011, 2012

👋 Introduction

Market Position

Description:

The Kawasaki 1400GTR ABS Concours 14 ABS is a high-performance sport-touring motorcycle, known for its potent engine, comfortable ergonomics, and advanced features, designed for long-distance touring and spirited riding.

Competitive Analysis

Key Competitors:

BMW R1200RT, Yamaha FJR1300, Honda ST1300

Key Features

Motorcycle Features:

Shaft drive, integrated ABS, adjustable windscreen, comfortable seating for rider and passenger, ample luggage capacity (integrated panniers), powerful inline-four engine.

Manual Benefit

Owner Savings:

Empowers owners to perform maintenance and repairs themselves, saving significant costs associated with dealership labor.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete Service & Repair Procedures A-Z

Page Count

Estimated Page Count:

Extensive (typical workshop manuals for this model are 500-700+ pages)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Detailed procedures for engine disassembly, assembly, tuning, diagnostics, lubrication, and cooling system maintenance.

Fuel System:

Covers fuel injection system, fuel pump, injectors, fuel filter replacement, and EVAP system diagnostics.

Ignition System:

Spark plug replacement, ignition coil testing, timing inspection, and ECU control.

Transmission Service:

Manual transmission overhaul, clutch inspection and replacement, gearbox lubrication, and shift mechanism adjustments.

Drivetrain:

Final drive maintenance, driveshaft inspection, universal joint servicing, and rear differential lubrication.

Braking System:

ABS system operation, hydraulic brake system service, caliper overhaul, brake fluid flush and replacement, disc and pad inspection.

Suspension System:

Front fork service (oil change, seal replacement), rear shock absorber inspection and adjustment, linkage lubrication, and wheel bearing service.

Steering System:

Handlebar assembly, steering stem bearing inspection and adjustment, and linkage lubrication.

Electrical System:

Wiring diagrams, battery maintenance, charging system (alternator, regulator/rectifier), starter motor, lighting system, and diagnostic trouble codes (DTCs).

Chassis And Bodywork:

Frame inspection, fairing removal and installation, seat servicing, luggage system components, and fuel tank maintenance.

Cooling System:

Radiator, water pump, thermostat, hoses, and coolant replacement.

Exhaust System:

Muffler and header pipe inspection, gasket replacement, and exhaust component mounting.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter service, chain maintenance, brake fluid level checks, tire pressure checks.

Troubleshooting Guide:

Diagnostic procedures for common and uncommon issues, fault identification, and corrective actions.

Engine Rebuild:

Complete engine disassembly, component inspection, measurement, and reassembly procedures.

Suspension Overhaul:

Detailed fork and shock absorber rebuild procedures, including seal and bushing replacement.

Electrical Diagnostics:

Step-by-step guidance for diagnosing electrical faults using multimeter and specialized tools.

ABS System Diagnostics:

Specific procedures for testing and troubleshooting the Anti-lock Braking System components.

Torque Specifications:

Comprehensive list of torque values for all critical fasteners.

Technical Depth

Depth:

In-depth, covering everything from basic rider maintenance to full mechanical overhauls and advanced diagnostics.

Detail Level:

Step-by-step instructions with clear photographic or illustrative guidance on all procedures.

📊 Manual Specifications

File Format

Format:

Compatibility:

All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader).

Print Quality

Quality:

High Quality, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

1352cc, 4-stroke, Liquid-cooled, DOHC, 16-valve Inline-Four

Bore X Stroke:

84.0 x 61.0 mm

Compression Ratio:

11.0:1

Performance

Horsepower Approx:

Approx. 155 PS (153 hp, 114 kW) @ 8,800 rpm (claimed)

Torque Approx:

Approx. 136 Nm (13.9 kgf-m, 100.3 lb-ft) @ 6,200 rpm (claimed)

Fuel System

Fuel Delivery:

Fuel Injection (FI) with two throttle bodies per cylinder (Digital Fuel Injection)

Lubrication

Oil Capacity W Filter:

Approx. 4.0 L (4.2 US qt)

Engine Management

Ignition:

Digital CDI

🔧 Transmission

Standard

Type:

6-speed, return shift

Features

Drive Type:

Shaft Drive

Fluid Type

Final Drive Oil:

Hypoid gear oil, API GL-5, SAE 80W-90 (or equivalent)

📐 Dimensions

Exterior

Overall Length:

Approx. 2,290 mm (90.2 in)

Overall Width:

Approx. 790 mm (31.1 in)

Overall Height:

Approx. 1,345 mm (52.9 in) (adjustable windscreen at highest position)

Weights

Curb Weight:

Approx. 300 kg (661 lbs) (with ABS and standard equipment)

🛡️ Safety Features

Active Features

Integrated ABS (Anti-lock Braking System)

Passive Features

Chassis Design:

Monocoque frame for rigidity and weight distribution.

💡 Technology Features

Infotainment

Features:

While primarily a functional sport-tourer, the GTR's technology focus is on rider comfort and control, including its ABS system and aerodynamic fairings.

Driver Assistance

ABS System:

Linked ABS provides enhanced braking control under various conditions, modulating brake pressure to prevent wheel lock-up.

Connectivity

Diagnostics:

The manual facilitates diagnosis of the ECU and associated sensors, vital for maintaining optimal engine performance and safety systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500 km (4,500 miles) or 6 months, whichever comes first.

Spark Plug Replacement:

Every 15,000 km (9,000 miles) or 12 months.

Air Filter Cleaning:

Every 7,500 km (4,500 miles), replace every 15,000 km (9,000 miles).

Brake Fluid Replacement:

Every 2 years or as per inspection.

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG or SH, ACEA A2 or A3, JASO MA or MA2

Coolant Type:

Permanent type antifreeze coolant (ethylene glycol base), mixed with distilled water at a 50/50 ratio.

Known Issues

Common Wear Items:

Clutch wear, rear drive spline lubrication (requires regular attention to prevent seizing), potential for radiator fan motor issues under heavy load.

Performance Considerations:

Early models may have benefited from ECU remapping for smoother throttle response in certain conditions, though this manual covers the stock specifications.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries has a long-standing reputation for producing high-performance and innovative motorcycles, including iconic models in various categories.

Model Evolution

Concours Lineage:

The Concours line evolved from earlier Kawasaki sport-touring platforms, with the 1400GTR representing a significant advancement in technology and performance.

Production

Manufacturing Origin:

Japan