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Kawasaki 1400GTR 2007-2013 Service Repair Manual

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The 1400GTR, also known as the Concours 14, is a premier sport-touring motorcycle produced from 2007 to 2013. This first-generation model draws power from a robust 1352 cc inline-four engine,...
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SKU: 105048
Kawasaki 1400GTR 2007-2013 Service Repair Manual
The 1400GTR, also known as the Concours 14, is a premier sport-touring motorcycle produced from 2007 to 2013. This first-generation model draws power from a robust 1352 cc inline-four engine, derived from the Ninja ZX-14, offering impressive performance suitable for long-distance touring and spirited riding. Key features include a shaft drive for reduced maintenance, an adjustable windscreen and aerodynamic fairings for enhanced rider comfort, and an assist-and-slipper clutch for smooth operation. Its engineering emphasizes reliability and a comfortable, sporty riding experience, positioning it as a strong contender in the grand touring segment. This comprehensive Service Repair Manual provides detailed guidance for the 1400GTR (Concours 14) models from 2007 through 2013. It covers all essential aspects of maintenance, diagnosis, and repair, including in-depth instructions for engine overhauls, fuel system servicing, transmission and drivetrain maintenance, electrical system troubleshooting, and chassis component repair. The manual also details scheduled maintenance procedures, fluid specifications, and offers valuable troubleshooting tips for common issues. This resource is designed to assist owners, technicians, and mechanics in effectively maintaining and repairing the vehicle to ensure optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
1400GTR
Model Variant:
Concours 14
Model Code:
ZGT1400A (initial), ZGT1400B (later updates)
Generation
Generation:
First Generation
Generation Years:
2007-2013
Codes
Product Code:
Kawasaki 1400GTR 2007-2013 Service Repair Manual PDF
👋 Introduction
Market Position
Segment:
Sport Touring / Grand Touring
Description:
The Kawasaki 1400GTR (Concours 14) is a premium sport-touring motorcycle designed for high-speed, long-distance comfort with sporty performance characteristics.
Competitive Analysis
Competitors:
BMW R1200RT, Yamaha FJR1300, Honda ST1300 (Pan European).
Key Features
Engine Basis:
Derived from the Ninja ZX-14's engine.
Drivetrain:
Shaft drive for low maintenance.
Aerodynamics:
Adjustable windscreen and integrated fairings for rider comfort and wind protection.
Comfort Features:
Comfortable seating for rider and passenger, integrated luggage system (optional/standard depending on trim).
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Regions Covered:
Global (specifications may vary slightly by market)
Page Count
Estimated Pages:
600+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
File Format
File Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Quality:
High-resolution scans of original factory documentation.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, top-end and bottom-end rebuilds, valve timing, lubrication system, cooling system.
Fuel System:
Fuel injection system, injectors, fuel pump, pressure regulator, sensors, evaporative emission control.
Transmission:
Clutch operation, gearbox disassembly and assembly, shift mechanism, final drive (driveshaft and bevel gear).
Electrical System:
Wiring diagrams, battery, charging system (alternator, regulator/rectifier), ignition system, lighting, starting system, fuses, relays.
Brakes:
Brake system diagnosis, ABS components and operation, hydraulic lines, calipers, master cylinders, brake fluid replacement, rotor and pad servicing.
Suspension:
Front fork disassembly, service, and adjustment; rear shock absorber service and adjustment; linkage system.
Chassis And Bodywork:
Frame inspection, fairing removal and installation, seat, luggage systems, handlebars, controls.
Cooling System:
Radiator, fan, coolant replacement, thermostat, hoses.
Exhaust System:
Catalytic converter, muffler, exhaust pipe inspection and replacement.
Steering:
Handlebar assembly, steering stem bearings.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain/driveshaft inspection, tire pressure, brake checks.
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation (if applicable), electrical system diagnostics.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Rebuild:
Complete engine and transmission rebuild procedures with torque specifications and clearances.
Adjustment:
Throttle grip, clutch lever, suspension settings, idle speed adjustment.
Inspection:
Pre-ride inspection checklists, periodic component inspection guidelines.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4 valves per cylinder, inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Valve Train:
DOHC, 4 valves per cylinder, shim adjustment
Ignition System:
Digital CDI with variable ignition timing
Performance
Horsepower:
Approx. 155 PS (153 hp; 114 kW) @ 8800 rpm (crankshaft, may vary by market and regulations)
Torque:
Approx. 136 Nm (100 lb-ft) @ 6200 rpm (crankshaft, may vary)
Fuel System
Fuel Delivery:
Fuel Injection, DFI (Digital Fuel Injection) with K-TRIC (Kawasaki Trip Computer)
Fuel Type:
Unleaded gasoline, minimum 91 RON (Octane Rating)
Fuel Tank Capacity:
23 Liters (6.1 US gal)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Clutch:
Wet, multi-plate, assist and slipper clutch
Final Drive:
Shaft drive, Bevel gear, sealed O-ring type
Features
Assist Clutch:
Reduces clutch lever effort for improved comfort.
Slipper Clutch:
Helps prevent rear-wheel hop during aggressive downshifts.
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width:
790 mm (31.1 in)
Height:
1345 mm (52.9 in) (windscreen at lowest position)
Wheelbase:
1520 mm (59.8 in)
Ground Clearance:
130 mm (5.1 in)
Seat Height:
815 mm (32.1 in)
Weights
Curb Weight:
Approx. 270 kg (595 lbs) (fully fueled, depending on options)
Dry Weight:
Approx. 255 kg (562 lbs)
Gross Vehicle Weight Rating:
Not specified in typical owner's manuals, but implied by component ratings.
🛡️ Safety Features
Ratings
ABS:
Standard (KIBS - Kawasaki Intelligent Anti-lock Brake System)
Active Features
Traction Control:
Not standard on this model generation.
Linked Brakes:
Partial linking (front caliper affects rear master cylinder).
Passive Features
Lighting:
Halogen headlights, LED taillight.
Braking System:
Dual front 310mm petal discs with 4-piston calipers, Single rear 270mm petal disc with 2-piston caliper.
Tires:
Tubeless radial. Front: 120/70ZR17 M/C (58W), Rear: 190/50ZR17 M/C (73W)
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD display with analog tachometer and speedometer. Includes gear position indicator, fuel gauge, clock, trip meters, and diagnostic indicators.
Audio System:
Some models featured an integrated audio system (radio/CD player), though often optional or market dependent.
Driver Assistance
ABS:
Kawasaki Intelligent Anti-lock Brake System (KIBS) is a sophisticated ABS system.
Cruise Control:
Electronic cruise control was introduced on later models within this generation, enhancing long-distance comfort.
Connectivity
ECU Interface:
ECU is programmable for tuning purposes, often accessible via specialized diagnostic tools.
🔧 Maintenance
Service Intervals
First Service:
1000 km or 1 month, whichever comes first (includes engine oil/filter change, inspection).
Regular Service:
Every 6000 km or 6 months, whichever comes first (oil, filter, inspections). Major services including valve clearance checks typically at 24,000 km or 24 months.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG, SH, SJ, SL or JASO MA Recommended. Capacity: Approx. 3.4 Liters (with filter).
Coolant:
Ethylene glycol based coolant, 50/50 mixture with distilled water. Capacity: Approx. 2.2 Liters.
Brake Fluid:
DOT 4 recommended.
Final Drive Oil:
SAE 80W-90 GL-5 hypoid gear oil. Capacity: Approx. 180 ml.
Known Issues
Common Complaints:
Some early models reported occasional stator or regulator/rectifier failures. Heat management around the exhaust can be a consideration in slow traffic. Drive shaft splines can benefit from periodic greasing to prevent wear.
Filter Part Numbers
Oil Filter:
Kawasaki Genuine Part: 16099-003 (or equivalent aftermarket like HF303).
Air Filter:
Kawasaki Genuine Part: 11013-0026 (or equivalent aftermarket).
📚 Vehicle History
Brand Heritage
Brand Focus:
Kawasaki Heavy Industries has a long history of producing high-performance motorcycles, known for their powerful engines and innovative technology.
Model Evolution
Predecessor:
Kawasaki GTR1000 (ZZR1000)
Development:
The 1400GTR was developed as a more modern and powerful successor to the GTR1000, incorporating technology from Kawasaki's sportbike lines.
Key Updates During Period:
Minor ECU remapping and emissions tuning. No major mechanical changes across the 2007-2013 models, but some market-specific configurations existed.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards Won:
While specific "awards" are less common for individual motorcycle model years, the 1400GTR has consistently been recognized in industry reviews for its excellent blend of performance, comfort, and technology in the sport-touring segment.
Ratings
Industry Perception:
Highly regarded for its powerful engine, stable handling, and rider comfort on long journeys.
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