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Kawasaki 900 Classic LT Vulcan 06-13 Workshop Service Manual

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$16.99
The Vulcan 900 Classic LT, produced from 2006 through 2013, is a mid-size cruiser motorcycle renowned for its comfortable ergonomics, reliable V-twin engine, and smooth belt drive. This model is...
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Tipo: Motorcycle
Proveedor:
Kawasaki
SKU: 85322
Etiquetas: 2006 2007 2008 2009 2010 2011 2012 2013 900 Classic LT Vulcan Kawasaki Misc Motorcycle Motorcycles
Kawasaki 900 Classic LT Vulcan 06-13 Workshop Service Manual
The Vulcan 900 Classic LT, produced from 2006 through 2013, is a mid-size cruiser motorcycle renowned for its comfortable ergonomics, reliable V-twin engine, and smooth belt drive. This model is particularly well-suited for touring and everyday riding, offering ample torque and a relaxed riding posture. The Classic LT variant enhances the base model with touring amenities, making it a popular choice among riders who appreciate a blend of classic styling and practical comfort. A long heritage in motorcycle manufacturing underpins the engineering quality and reliability expected from this model. This workshop service manual provides comprehensive guidance for the Vulcan 900 Classic LT, covering model years 2006 to 2013. It details essential maintenance procedures, including scheduled services, oil and filter changes, and drive belt adjustments, as well as in-depth repair instructions for all major systems such as the engine, fuel, ignition, transmission, suspension, brakes, and electrical components. The manual also includes troubleshooting guides for common issues and specific diagnostic procedures for the electronic fuel injection system, ensuring that owners, mechanics, and technicians have the necessary information to maintain and repair the vehicle effectively.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 900 Classic LT
Model Variant:
Classic LT
Product Type:
Workshop Service Manual
Product Format:
PDF Download
Generation
Covered Model Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Kawasaki Model Code Range:
VN900B6F, VN900B7F, VN900B8F, VN900B9F, VN900B-AFA, VN900B-BFA, VN900B-CFA, VN900B-DFA
👋 Introduction
Market Position
Motorcycle Segment:
Mid-size cruiser motorcycle, popular for touring and everyday riding.
Competitive Analysis
Key Competitors:
Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series.
Key Features
Model Highlights:
Comfortable ergonomics, reliable V-twin engine, smooth belt drive, ample torque for cruising, LT model includes touring amenities.
Manual Purpose
Intended User:
DIY motorcycle mechanics, professional technicians, and owners seeking in-depth knowledge of their Vulcan 900 Classic LT.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Manual for Kawasaki Vulcan 900 Classic LT
Page Count
Estimated Pages:
400-500
Manual Type
Manual Category:
Service/Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, valve adjustment, piston/ring replacement, crankshaft/connecting rod service, cylinder head repair.
Fuel System:
Fuel injection system (EFI) diagnostics and repair, throttle body service, fuel pump and filter replacement, fuel pressure testing.
Ignition System:
Ignition coil testing, spark plug specifications, ECU diagnostics related to ignition.
Transmission Drivetrain:
Clutch inspection and adjustment, gearbox disassembly and repair, final drive (belt drive) inspection and maintenance, belt tensioning.
Suspension Steering:
Front fork service (oil changes, seal replacement), rear shock absorber inspection and replacement, steering head bearing service, wheel bearing inspection.
Braking System:
Brake pad replacement, caliper servicing, brake fluid bleeding and replacement, master cylinder inspection, brake hose inspection.
Electrical System:
Wiring diagrams, battery maintenance and testing, charging system (alternator, regulator/rectifier), starter motor operation, lighting system troubleshooting, fuse and relay identification.
Bodywork Chassis:
Frame inspection, fairing and panel removal/installation, seat, luggage rack, and windshield (LT specific) component service.
Cooling System:
Radiator inspection, coolant replacement, thermostat function.
Procedures Included
Preventive Maintenance:
Scheduled maintenance checks, oil and filter changes, air filter replacement, spark plug replacement, drive belt inspection and adjustment.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults, and braking concerns.
Repair Rebuild:
Detailed step-by-step instructions for major component repairs and overhauls.
Adjustment Calibration:
Throttle cable adjustment, clutch lever adjustment, drive belt tension adjustment, idle speed adjustment.
Safety Inspections:
Brake system checks, tire condition and pressure, suspension integrity.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and troubleshooting guides.
Diagnostic Capabilities:
Includes procedures for diagnosing EFI system errors and electrical faults.
Specific Variant Coverage:
Addresses LT (Luxury Touring) specific features like windshield, luggage rack, and custom seat if applicable to repair procedures.
📊 Manual Specifications
File Format
PDF Searchability:
Searchable text enabled for quick information retrieval.
Print Quality
Graphic Resolution:
High-resolution graphics and diagrams for clarity.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper:
N/A (Digital PDF)
Compatibility
Device Compatibility:
Viewable on any device with PDF reader software (PC, Mac, Tablet, Smartphone).
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, SOHC, 4-valve per cylinder
Displacement:
903 cc (55.0 cu in)
Bore X Stroke:
88.0 x 74.2 mm (3.46 x 2.92 in)
Compression Ratio:
9.5:1
Performance
Horsepower Approx:
50-55 HP (estimated at crankshaft)
Torque Approx:
58-62 lb-ft (estimated at crankshaft)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) with dual 32mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition System
Ignition Type:
Digital CDI with electronic advance
Cooling System
Cooling Method:
Air-cooled
Lubrication
Oil Capacity With Filter:
Approx. 3.6 Liters (3.8 US qt)
Recommended Oil:
SAE 10W-40 API SG or SH
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Final Drive:
Belt Drive
Clutch Type:
Wet, multiple-disc
Maintenance
Transmission Oil Type:
API GL-4, SAE 80W-90 gear oil (check manual for exact spec)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,305 mm (90.7 in)
Overall Width:
Approx. 955 mm (37.6 in)
Overall Height:
Approx. 1,175 mm (46.3 in)
Wheelbase:
Approx. 1,635 mm (64.4 in)
Weights
Dry Weight:
Approx. 262 kg (577.6 lbs)
Curb Weight:
Approx. 272 kg (600 lbs)
Fuel Capacity:
20 Liters (5.3 US gal)
Tires
Front Tire Size:
80/90-21 M/C 44S
Rear Tire Size:
180/70-15 M/C 76S
Wheels
Wheel Type:
Spoke wheels with chromed steel rims
🛡️ Safety Features
Ratings
Safety Certification:
DOT compliance for tires, EPA for emissions.
Active Features
Braking System Type:
Hydraulic disc front and rear.
ABS Availability:
Not typically available on this model and year range.
Passive Features
Lighting:
Halogen headlight, LED taillight, incandescent turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer with LCD display for odometer, trip meters, clock. Indicator lights for turn signals, high beam, oil pressure, neutral.
Audio System:
N/A (Not equipped with factory audio system)
Driver Assistance
Traction Control:
N/A
Connectivity
Bluetooth Usb:
N/A
🔧 Maintenance
Service Intervals
First Service:
600 miles (1,000 km) or 1 month (whichever comes first) - Oil change, filter change, general inspection.
Subsequent Service:
Every 3,700 miles (6,000 km) or 6 months - Includes oil/filter, air filter, spark plug checks, drive belt inspection, brake checks, etc.
Valve Clearance Check:
Every 7,500 miles (12,000 km) or 12 months.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-40
Brake Fluid Type:
DOT 4
Engine Coolant:
N/A (Air-cooled)
Known Issues
Common Wear Items:
Clutch wear, front fork seals, drive belt wear (under high mileage/abuse), battery longevity.
Efi Specific:
Rarely, fuel injectors may require cleaning or replacement; check for codes if performance issues arise.
Part Numbers
Oil Filter Oem:
16099-004
Air Filter Oem:
11013-0022
Spark Plug Oem:
NGK CR9E or DENSO U27ETR
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle Division:
Kawasaki Heavy Industries, Ltd. has a long and respected history in motorcycle manufacturing, known for performance and reliability.
Model Evolution
Vulcan Lineage:
The Vulcan line has been a staple of Kawasaki's cruiser offerings since the late 1980s, evolving through various displacements and styles.
Vn900 Introduction:
The VN900 platform (Classic, Custom, LT) was introduced in 2006, replacing older models and offering modern features in a classic package.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards may vary, the Vulcan 900 series has consistently received positive reviews from motorcycle publications for its blend of style, comfort, and value.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for reliability and comfortable riding experience.
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