Model:
ER-6F Ninja 650R ABS
Product Name:
Kawasaki ER-6F Ninja ER6F 2009-2011 Workshop Service Manual PDF Download
Model Codes:
EX650C9F, EX650D9F (2009), EX650CAF, EX650DAF (2010), EX650CBF, EX650DBF (2011)
Generation:
First Generation (2005-2011)
Market Segment:
Middleweight Sportbike / Naked Sportbike (ER-6f is the faired version of the ER-6n)
Competitors:
Suzuki SV650, Honda CBF600/CBR600F, Yamaha FZ6/FZ6R, Triumph Street Triple/Daytona 675
Key Features Vehicle:
Parallel-twin engine, accessible performance, comfortable ergonomics for a sportbike, often favored for commuting and sport touring.
Key Features Manual:
Original factory documentation, providing the most accurate and complete repair information available, as used by professional technicians.
Manual Value:
Essential tool for owners and technicians to maintain, diagnose, and repair the 2009-2011 ER-6F Ninja 650R ABS, saving time and money.
Systems Covered List:
• General Information
• Periodic Maintenance
• Fuel System (DFI)
• Cooling System
• Engine Top End
• Clutch
• Engine Lubrication System
• Engine Removal/Installation
• Crankshaft/Transmission
• Wheels/Tires
• Final Drive
• Brakes
• Suspension
• Steering
• Frame
• Electrical System
• Appendix
Electrical System Details:
Includes detailed wiring diagrams, component testing, troubleshooting for ignition, lighting, charging system, and starter system.
Fuel System DFI Details:
Detailed information on DFI system components, fuel injectors, fuel pump, sensors, and troubleshooting diagnostic trouble codes (DTCs).
Frame And Bodywork Coverage:
Includes details on frame inspection, sub-frame, fairings, body panels, and associated mounting hardware.
Procedures Included List:
• Diagnostic procedures
• Repair procedures
• Maintenance procedures
• Troubleshooting
• Component disassembly and reassembly
• Wiring diagram interpretation
• Torque specifications
• Adjustments
Engine Rebuild Procedures:
Comprehensive engine disassembly, inspection, overhaul, and reassembly procedures, including crankshaft, connecting rods, pistons, cylinders, and valve train.
Suspension Adjustment:
Instructions for front fork and rear shock adjustments, if applicable to specific models covered, including preload and damping settings.
Wheel And Tire Procedures:
Covers wheel removal/installation, bearing maintenance, tire mounting/balancing, and spoke tensioning (if applicable to wheels).
Technical Depth:
Professional technician level, including detailed diagrams and step-by-step instructions.
Diagnostic Tools Required:
While a factory diagnostic tool might be beneficial for advanced DFI diagnostics, the manual provides information for testing components with standard multimeters and specialized tools commonly found in workshops.
Troubleshooting Methodology:
Employs a systematic approach to troubleshooting, often guiding users through symptom-based diagnostic trees and component checks.
PDF Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader
Searchability:
Typically, PDF manuals are searchable, allowing users to quickly find specific topics.
Print Quality:
High-resolution, suitable for professional printing.
Binding Type:
N/A (Digital PDF Download)
Paper Type:
N/A (Digital PDF Download)
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
83.0 x 60.0 mm (3.27 x 2.36 in.)
Compression Ratio:
11.3:1
Horsepower Approx:
~71.1 hp @ 8,500 rpm (claimed)
Torque Approx:
~65.7 Nm (48.5 lb-ft) @ 7,000 rpm (claimed)
Performance Notes:
The parallel-twin engine is known for its smooth power delivery and accessible torque curve, making it user-friendly for everyday riding.
Fuel Induction:
Fuel injection (DFI), (Kawasaki Digital Fuel Injection)
Throttle Body:
Dual 38mm throttle bodies with sub-throttles
Fuel Type:
Unleaded gasoline, minimum 87 octane (AKI).
Ignition System:
TCBI with electronic advance
Lubrication System:
Forced lubrication, wet sump
Cooling Method:
Liquid-cooled
Length:
Approx. 2,105 mm (82.9 in.)
Width:
Approx. 760 mm (29.9 in.)
Height:
Approx. 1,170 mm (46.1 in.)
Wheelbase:
Approx. 1,410 mm (55.5 in.)
Ground Clearance:
Approx. 150 mm (5.9 in.)
Curb Weight:
Approx. 211 kg (465.2 lbs) for ABS model (actual weight may vary by market and specific options)
Fuel Capacity:
17 Liters (4.5 gal)
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
160/60ZR17M/C (64W)
ABS Availability:
Available as an option (indicated by 'ABS' in model name)
Braking System Front:
Dual 300mm petal discs, radial-mount 2-piston calipers
Braking System Rear:
220mm petal disc, 1-piston caliper
Frame Type:
High-tensile steel, diamond-type
Instrumentation:
Digital LCD multi-function display including speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and indicator lights.
ABS System:
Bosch ABS unit (on applicable models) providing anti-lock braking for enhanced safety.
Connectivity Features:
N/A (This generation of motorcycle typically lacks modern connectivity features like Bluetooth or smartphone integration.)
Oil Change Interval:
Refer to manual for specific mileage or time intervals, typically every 6,000 km or 12 months.
Valve Clearance Interval:
Refer to manual for specific mileage or time intervals, often around 24,000 km.
Air Filter Replacement Interval:
Refer to manual for specific mileage or time intervals, typically 12,000 km or 24,000 km, with interim inspections.
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA compliant synthetic or mineral oil.
Engine Oil Capacity:
Approx. 2.8 L (2.9 US qt) without filter change, 3.0 L (3.2 US qt) with filter change.
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Clutch Fluid Type:
Refer to manual for hydraulic clutch fluid type (typically DOT 4 if hydraulic).
Common Issues Potential:
While generally reliable, potential issues can include regulator/rectifier failures (common on many bikes of this era), chain and sprocket wear, and occasional electrical gremlins if not properly maintained. The manual will detail how to diagnose and address these.
Oil Filter Part Number Example:
e.g., Kawasaki 16097-0004 or aftermarket equivalents like K&N KN-111, Hiflofiltro HF111.
Kawasaki Heritage:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for building reliable and performance-oriented motorcycles.
Er6F Evolution:
The ER-6f (Ninja 650R in some markets) was introduced as a more accessible, versatile sportbike, bridging the gap between entry-level and supersport machines. It evolved from the ER-6n naked bike.
Er6F Positioning:
Positioned as a versatile sportbike offering more practicality than a pure supersport, with comfortable seating and a relatively upright riding posture.
Production Period:
2009-2011 model years for this specific manual coverage.