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Kawasaki GTR1400 2007-2013 Workshop Service Manual

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This manual covers the GTR1400, also known as the Concours 14, produced from 2007 to 2013. As a sport-touring motorcycle, the GTR1400 is engineered to deliver high performance with the...
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Tipo: Motorcycle
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SKU: 57594
Kawasaki GTR1400 2007-2013 Workshop Service ManualKawasaki GTR1400 2007-2013 Workshop Service ManualKawasaki GTR1400 2007-2013 Workshop Service ManualKawasaki GTR1400 2007-2013 Workshop Service Manual
This manual covers the GTR1400, also known as the Concours 14, produced from 2007 to 2013. As a sport-touring motorcycle, the GTR1400 is engineered to deliver high performance with the comfort and practicality required for long-distance riding. It features a powerful liquid-cooled, 4-stroke, 16-valve Inline-Four engine with a displacement of 1352 cc, delivering approximately 155 horsepower and 100 lb-ft of torque. Its design philosophy emphasizes a blend of sportbike handling and touring capability, supported by a shaft drive system for reduced maintenance and an electrically adjustable windscreen for enhanced rider comfort. This model is targeted towards touring riders and those seeking a comfortable yet powerful machine for extended journeys or daily commuting, building upon a reputation for producing reliable and high-performing motorcycles. This comprehensive 803-page Workshop Service Manual / Repair Manual in English provides detailed instructions for the repair and service of all major systems and components of the GTR1400. It covers engine mechanicals, fuel injection, cooling, lubrication, drivetrain, chassis, braking, and electrical systems, including detailed wiring diagrams. Included are step-by-step procedures for scheduled maintenance, component removal and installation, adjustments, and troubleshooting common and uncommon issues. The manual also specifies necessary special tools and provides factory specifications, torque values, and diagnostic data. Its purpose is to empower owners, mechanics, and technicians with the knowledge required for efficient maintenance, accurate repairs, and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400
Model Designation:
Concours 14
Model Code:
ZG1400
Generation
Model Years Covered:
2007, 2008, 2009, 2010, 2011, 2012, 2013
👋 Introduction
Market Position
Segment:
Sport-touring Motorcycle
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Honda ST1300, Yamaha FJR1300.
Key Features
Design Philosophy:
High-performance touring motorcycle combining sportbike handling with long-distance comfort and practicality.
Powertrain Highlight:
Powerful inline-four engine, shaft drive for low maintenance touring.
Target Audience
Intended User:
Touring riders, sportbike enthusiasts seeking comfort for longer rides, daily commuters.
Manual Utility
Benefits For Owner:
Empowers owners and technicians with the knowledge for efficient maintenance, timely repairs, and optimal vehicle performance.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for all major systems and components.
Page Count
Page Count:
803
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control.
Drivetrain Systems:
Clutch, transmission, final drive (shaft drive system).
Chassis Systems:
Frame, suspension (front and rear), steering, wheels, tires.
Braking Systems:
Front and rear brake systems (hydraulic, ABS if equipped).
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, ignition system, ECU, sensors, wiring diagrams.
Body And Accessories:
Fairing, body panels, seat, storage, mirrors, windshield, accessories.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable to final drive), brake fluid changes, coolant flushes, spark plug replacement.
Repair Procedures:
Engine disassembly/assembly, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnostics and repair.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Adjustments:
Carburetor/throttle body synchronization, valve clearance adjustment, clutch and brake lever adjustments, suspension adjustments.
Removal Installation:
Step-by-step instructions for removing and installing all major components and sub-assemblies.
Technical Depth
Depth Of Information:
Detailed, comprehensive step-by-step procedures with pictorial diagrams, exploded views, and photographs.
Special Tools:
Identification and usage instructions for specific Kawasaki special service tools required for repairs.
Specifications:
Factory specifications, torque values, wear limits, electrical data, fluid capacities, and diagnostic values.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes
Resolution Quality:
High-resolution for clear viewing and printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-Four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.3 mm
Compression Ratio:
11.2:1
Performance
Horsepower:
Approx. 155 hp @ 8,800 rpm (stock, may vary by market/emissions)
Torque:
Approx. 100 lb-ft @ 6,200 rpm (stock, may vary by market/emissions)
Fuel System
Fuel Delivery:
Fuel Injection with Dual Throttle Valves (Digital ECU controlled)
Fuel Type:
Unleaded gasoline, minimum 87 octane (91 AKI)
Lubrication
Oil Capacity With Filter:
Approx. 3.9 L (4.1 US qt)
Oil Type Specification:
SAE 10W-40 API SG, SH, SJ or higher, JASO MA certified.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze with demineralized water (50/50 mix recommended).
Coolant Capacity:
Approx. 2.5 L (2.6 US qt)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Final Drive:
Shaft Drive
Fluid Specifications
Final Drive Oil Type:
SAE 80 API GL-4 hypoid gear oil.
Fluid Capacities
Final Drive Oil Capacity:
Approx. 200 ml (6.8 US fl oz)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,230 mm (87.8 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,345 mm (52.9 in) (with adjustable windshield in high position)
Wheelbase:
Approx. 1,520 mm (59.8 in)
Weights
Dry Weight:
Approx. 272 kg (600 lbs)
Curb Weight:
Approx. 297 kg (655 lbs)
Front Tire Size:
120/70ZR17 M/C (58W)
Rear Tire Size:
190/50ZR17 M/C (73W)
🛡️ Safety Features
Ratings
ABS:
Available (K-ACT - Kawasaki Advanced Coactive-handling Technology)
Active Features
Braking System Type:
Dual 310mm petal discs with 4-piston calipers (front), Single 270mm petal disc with 2-piston caliper (rear).
Passive Features
Lighting:
Dual Halogen Headlights, LED Tail Light.
💡 Technology Features
Infotainment
Adjustable Windscreen:
Electrically adjustable windscreen for rider comfort and wind protection.
Driver Assistance
ABS System:
Kawasaki's K-ACT (Kawasaki Advanced Coactive-handling Technology) ABS system integrates front and rear brake application for enhanced stability.
Connectivity
Ignition System:
Digital ignition system with electronic advance.
Ergonomics
Riding Position:
Upright and comfortable, designed for long-distance touring.
Instrumentation
Dashboard Features:
Digital speedometer, analog tachometer, fuel gauge, gear position indicator, clock, odometer, trip meters, warning lamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km (4,500 miles) or 12 months, whichever comes first.
Valve Clearance Check:
Every 24,000 km (15,000 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Final Drive Oil Change:
Every 12,000 km (7,500 miles) or 24 months.
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates (depending on riding style), fork seals.
Potential Electrical Issues:
While generally reliable, the manual would cover diagnostic procedures for any intermittent electrical faults or sensor issues.
Engine Characteristics:
Known for its smooth power delivery and strong mid-range torque, suitable for touring. Manual covers tuning and maintenance for optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long-standing reputation for producing high-performance and reliable motorcycles across various segments.
Model Evolution
Concours Lineage:
The GTR1400 (Concours 14) is a successor to earlier Kawasaki touring models, building on a legacy of comfortable and capable long-distance motorcycles. It represents a significant evolution with its powerful engine and advanced technology.
Production
Manufacturing Country:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
While specific year-by-year awards for the GTR1400 are not explicitly stated in the provided text, it was generally well-received for its performance and touring capabilities within its segment.
Certifications
Emissions Standards:
Meets relevant emissions standards for its production years (e.g., Euro III, EPA).
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