Engine Mechanical:
Engine disassembly, assembly, inspection, tuning, torque specifications
Engine Electrical:
Ignition system, starting system, charging system, ECU, sensors
Emission Control:
Emissions systems, catalytic converter, evaporative emission control
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank
Suspension System:
Front fork (cartridge type), rear shock absorber, linkages, adjustments
Clutch System:
Clutch operation, maintenance, fluid checks, hydraulic system
Transmission System:
Manual transaxle operation, maintenance, internal components, lubrication
Driveshaft Axle:
Shaft drive system, universal joints, final drive unit, lubrication
Steering System:
Handlebar, steering stem, bearings, alignment
Brake System:
Front and rear brake calipers, master cylinders, brake lines, ABS system (if equipped)
Body Interior Exterior:
Fairing removal and installation, body panels, seat, storage compartments
Body Electrical:
Lighting system, instrumentation, switches, horn, wiring harness
Restraint System:
N/A (Motorcycle specific, no seatbelts)
Maintenance Procedures:
Oil changes, filter replacements, chain/shaft drive maintenance, fluid checks, brake pad replacement, valve clearance checks
Troubleshooting:
Diagnostic procedures for common mechanical and electrical issues, fault codes
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Diagnostics:
Detailed diagnostic charts and procedures, electrical system troubleshooting with wiring diagrams
Wiring Schematics:
Comprehensive electrical wiring diagrams for all systems
Body Panel Removal:
Detailed instructions for removing fairings, side panels, and other bodywork for access to components.
Lighting System Service:
Headlight, taillight, turn signal bulb replacement and troubleshooting.
Tire And Wheel Service:
Tire replacement, wheel balancing, spoke tension checks (if applicable), rim inspection.
Instrumentation And Controls:
Diagnosis and repair of gauges, switches, and control levers.
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and ABS system service.
Torque Specifications:
Comprehensive torque values for all fasteners and critical components.
Special Tools:
Identification and usage of specialized tools required for certain repairs.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder, inline-four
Displacement:
1,352 cc (82.5 cubic inches)
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.2:1
Horsepower:
Approx. 155 PS (153 hp) @ 8,800 rpm (estimated, may vary slightly by region)
Torque:
Approx. 136 Nm (100.3 lb-ft) @ 6,200 rpm (estimated, may vary slightly by region)
Fuel Induction:
Digital Fuel Injection with two 40mm throttle bodies
Fuel Type:
Unleaded gasoline
Ignition System:
TCBI with Digital Advance
Cooling Method:
Liquid-cooled
Lubrication Type:
Forced lubrication, wet sump
Engine Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Inspection:
Inspect every 6,000 km (3,700 miles), clean/replace as needed.
Valve Clearance Check:
Every 24,000 km (15,000 miles) or 24 months.
Engine Oil Type:
SAE 10W-40 API SG or SH, ACEA A2-96
Engine Oil Capacity:
Approx. 4.0 Liters (4.2 US qt) without filter change; 4.2 Liters (4.4 US qt) with filter change.
Coolant Type:
Mixture of demineralized water and ethylene glycol based antifreeze (Kawasaki Coolant recommended).
Final Drive Oil Type:
SAE 80W-90 API GL-4 Gear Oil
Common Wear Items:
Clutch plates, brake pads, tires, potential for ABS sensor issues (common on many ABS systems).
Recalls Campaigns:
Refer to Kawasaki official recalls database for specific VINs and affected components; manual will detail how to check/address recalls.