Kawasaki KLX110 2010-2014 Factory Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 92723

Etiquetas: 2010 2011 2012 2013 2014 Kawasaki KLX Series KLX110 Motorcycle Motorcycles

Variantes de producto

Descripción

The KLX110, manufactured for the model years 2010 through 2014, is a capable off-road motorcycle designed for recreational use, trail riding, and youth training. Built with renowned engineering quality and reliability, this model features a four-stroke, air-cooled, single-cylinder 111cc engine, an automatic 4-speed transmission, and a robust high-tensile steel backbone frame. Its user-friendly design, combined with a seat height of 750 mm and a curb weight of 77 kg, makes it an accessible and enjoyable machine for both beginners and experienced riders looking for an agile and dependable off-road companion. This Service Repair Manual provides comprehensive guidance for the KLX110. It covers essential maintenance procedures, including routine servicing, fluid specifications, and recommended service intervals for various components. Detailed repair instructions are provided for all major systems, such as the engine, fuel, ignition, clutch, transmission, suspension, brakes, and electrical systems. The manual also includes valuable troubleshooting guides, diagnostic capabilities, detailed wiring diagrams, and precise torque specifications, making it an indispensable resource for owners and technicians to effectively maintain, repair, and ensure the optimal performance of their KLX110.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX110

Model Years Covered:

2010, 2011, 2012, 2013, 2014

Product Name:

Kawasaki KLX110 2010-2014 Factory Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Enthusiasts, home mechanics, and professional technicians working on Kawasaki KLX110 dirt bikes.

Utility:

Essential for maintaining, troubleshooting, and repairing the KLX110 across its specified production years.

Value Proposition:

Cost-effective solution for DIY repairs, saving money on dealership service costs.

Competitive Analysis

Alternative Resources:

While some information may be found online, this factory manual offers verified accuracy and completeness.

Key Features

Comprehensiveness:

Covers all aspects of the vehicle from routine maintenance to major component overhauls.

Organizational Structure:

Features a table of contents for easy navigation and quick information retrieval.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

Availability:

Digital Download

Software Requirements:

Adobe PDF Reader, WinZip (for extraction)

Operating System Compatibility:

All versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures.

Fuel System:

Carburetor tuning, fuel delivery system, fuel tank, and lines.

Ignition System:

CDI unit, ignition coil, spark plug specifications, and troubleshooting.

Clutch System:

Clutch operation, adjustments, and replacement procedures.

Transmission:

Gearbox inspection, maintenance, and repair. Gear ratios and shift mechanism details.

Suspension:

Front fork and rear shock absorber maintenance, adjustments, and rebuild procedures.

Brakes:

Brake lever, caliper, master cylinder maintenance, bleeding procedures, and pad replacement.

Electrical System:

Wiring diagrams, battery maintenance, lighting, and charging system diagnostics.

Cooling System:

Air-cooled engine specifics, heat dissipation information.

Exhaust System:

Exhaust pipe and muffler inspection and maintenance.

Frame And Bodywork:

Frame inspection, body panel removal and installation, seat and tank components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, lubrication points, and tire pressure checks.

Troubleshooting:

Diagnostic guides for common starting issues, poor performance, and electrical faults.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation.

Wiring Diagrams:

Detailed electrical schematics for troubleshooting and repairs.

Torque Specifications:

Precise torque values for all critical fasteners and components.

Inspection Guides:

Visual inspection points for wear and tear on various parts.

Technical Depth

Diagnostic Capabilities:

Covers basic to intermediate diagnostics for engine, electrical, and mechanical systems.

Rebuild Level:

Provides comprehensive instructions for complete engine and transmission rebuilds.

Customization Information:

Likely includes basic setup and adjustment guidance, but not aftermarket customization.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text within the PDF for quick information retrieval.

Printability:

Printable pages for offline reference and workshop use.

Page Count Estimate:

Estimated 400-600 pages (typical for this type of comprehensive manual).

Update Status:

Factory original specifications for the stated model years.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, two-valve, air-cooled, single-cylinder

Displacement:

111cc (6.77 cu in)

Bore X Stroke:

53.0 x 51.8 mm (2.09 x 2.04 in)

Compression Ratio:

9.5:1

Valve Actuation:

SOHC (Single Overhead Camshaft)

Performance

Horsepower Estimate:

Approx. 7.3 hp @ 8,000 rpm (subject to regional variations and tuning)

Torque Estimate:

Approx. 5.0 lb-ft @ 7,000 rpm (subject to regional variations and tuning)

Fuel System

Carburetor:

Keihin PB20 (for most markets)

Fuel Capacity:

0.85 US gal (3.2 L)

🔧 Transmission

Standard

Transmission Type:

Automatic (semi-automatic), 4-speed

Clutch Type:

Wet, multi-disc

Features

Gear Selection:

Forward: 1, 2, 3, 4. Neutral.

📐 Dimensions

Exterior

Overall Length:

1,770 mm (69.7 in)

Overall Width:

705 mm (27.8 in)

Overall Height:

1,020 mm (40.2 in)

Wheelbase:

1,220 mm (48.0 in)

Ground Clearance:

230 mm (9.1 in)

Seat Height:

750 mm (29.5 in)

Weights

Curb Weight:

77 kg (169.8 lbs)

Dry Weight:

71 kg (156.5 lbs)

🛡️ Safety Features

Ratings

Intended Use:

Off-road recreational use, trail riding, youth training.

Active Features

Braking System:

Front: Disc brake. Rear: Drum brake.

Passive Features

Frame Construction:

High-tensile steel, backbone type.

💡 Technology Features

Infotainment

Instrumentation:

Basic analog speedometer and odometer, neutral indicator light.

Driver Assistance

Assistance Systems:

None (designed as a simple off-road machine).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months.

Air Filter Cleaning:

Every 500 km (300 miles) or annually, depending on operating conditions.

Spark Plug Inspection:

Every 2,000 km (1,200 miles).

Valve Clearance Check:

Every 4,000 km (2,400 miles).

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified

Engine Oil Capacity:

0.9 L (0.95 US qt) with filter change; 0.8 L (0.85 US qt) without filter change.

Known Issues

Carburetor Fouling:

Can occur with extended storage or inconsistent fuel quality, requiring cleaning or adjustment.

Chain Wear:

Regular chain lubrication and adjustment are crucial to prevent premature wear and ensure smooth operation.

Suspension Maintenance:

Periodic inspection and potential seal replacement for forks and shock are recommended, especially with heavy use.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries has a long-standing reputation for building reliable and performance-oriented motorcycles.

Model Evolution

Klx Lineage:

The KLX110 is part of Kawasaki's successful line of off-road motorcycles, known for their durability and ease of use, particularly for younger riders or beginners.

Production

Manufacturing Origin:

Typically manufactured in Japan or other Kawasaki-affiliated facilities.

🏆 Awards & Recognition

Recognitions

Market Reputation:

Widely recognized for its reliability, ease of maintenance, and suitability for young riders transitioning to off-road motorcycling.