Kawasaki KLX250 D-TRACKER X 2009-2012 Workshop Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 80937

Etiquetas: 2009 2010 2011 2012 D Tracker D-TRACKER X Kawasaki KLX250 Motorcycle Motorcycles

Variantes de producto

Descripción

This manual covers the KLX250 D-TRACKER X, a versatile dual-purpose motorcycle produced for the 2009 through 2012 model years. Known for its lightweight chassis, capable suspension, and fuel-injected 249.1 cc liquid-cooled, 4-stroke engine, the KLX250 D-TRACKER X is designed for both street use and light off-road riding, excelling in supermoto and trail riding applications. The heritage of performance and reliability underpins this model, offering riders a dependable machine that balances agility with usability for a wide range of riding conditions. This comprehensive factory service repair manual provides detailed information essential for the maintenance and repair of your KLX250 D-TRACKER X. It encompasses all major systems, including engine mechanicals and electrical components, fuel, clutch, transmission, suspension, steering, and braking systems, as well as bodywork and electricals. The manual offers step-by-step repair procedures, troubleshooting guides, wiring schematics, and technical specifications, enabling owners and technicians to perform routine maintenance, diagnostics, and complex repairs effectively, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250 D-TRACKER X

Applicable Years:

2009, 2010, 2011, 2012

Product Type:

Workshop Service Repair Manual

Codes

Engine Codes:

Likely J300-type 4-stroke, SOHC, 2 valves (specific code not provided but typical for KLX250)

👋 Introduction

Market Position

Market Segment:

Dual-purpose, off-road and street-legal motorcycle, popular in supermoto and light trail riding segments.

Competitive Analysis

Competitors:

Yamaha WR250X, Honda CRF250L/M (though KLX is often positioned as more performance-oriented in its segment).

Key Features

Key Features:

Lightweight chassis, capable suspension, fuel-injected engine, versatile for both on-road and light off-road use.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair information for Kawasaki KLX250 D-TRACKER X (2009-2012)

Page Count

Estimated Page Count:

N/A (PDF format, but comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

Specifications

Print Quality:

Fully printable, allowing for use in workshop environments.

Zoom Functionality:

YES, allowing for detailed examination of illustrations and diagrams.

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed coverage of engine disassembly, inspection, assembly, and troubleshooting.

Engine Electrical:

Includes wiring diagrams, ignition system, starting system, and charging system.

Emission Control:

Information pertaining to emissions control systems and their maintenance.

Fuel System:

Covers fuel injection system, fuel pump, injectors, and related components.

Suspension:

Front fork and rear shock absorber maintenance, adjustment, and repair.

Clutch System:

Clutch operation, inspection, adjustment, and replacement.

Manual Transaxle:

Gearbox operation, inspection, and repair procedures.

Driveshaft Axle:

Details on final drive and related components (if applicable, likely chain drive).

Steering System:

Handlebar, steering stem, and bearing maintenance and adjustment.

Brake System:

Front and rear brake caliper, master cylinder, lines, and disc maintenance and bleeding.

Body Interior Exterior:

Body panel removal, installation, and cosmetic repairs.

Body Electrical:

Lighting, indicators, horn, and instrument cluster electrical components.

Restraint System:

Information related to rider safety, though typically not extensive in motorcycle manuals beyond basic chassis integrity.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes.

Troubleshooting:

Diagnostic procedures for common issues, electrical fault finding, and engine performance problems.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly.

Wiring Schematics:

Detailed wiring diagrams for electrical system diagnosis and repair.

Technical Depth

Depth Of Coverage:

Comprehensive, covering routine maintenance to full engine rebuilds and electrical system diagnosis.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High Resolution, suitable for printing

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, 4-valve single-cylinder

Displacement:

249.1 cc

Bore X Stroke:

72.0 x 61.2 mm

Compression Ratio:

11.0:1

Performance

Horsepower:

Approx. 28-30 HP (at crank, varies by region/tuning)

Torque:

Approx. 22-24 Nm (at crank, varies by region/tuning)

Fuel System

Fuel Delivery:

Fuel Injection, Keihin

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/2

Fuel Tank Capacity:

7.7 Liters (2.0 US gal)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-disc, manual

Optional

Optional Transmission:

Features

Final Drive:

Sealed O-ring chain, 14T front sprocket, 42T rear sprocket (typical)

📐 Dimensions

Exterior

Length:

Approx. 2,115 mm (83.3 in)

Width:

Approx. 830 mm (32.7 in)

Height:

Approx. 1,105 mm (43.5 in)

Wheelbase:

Approx. 1,430 mm (56.3 in)

Ground Clearance:

Approx. 255 mm (10.0 in)

Weights

Curb Weight:

Approx. 138 kg (304.2 lbs)

Seat Height:

Approx. 865 mm (34.1 in)

🛡️ Safety Features

Ratings

Braking System Type:

Hydraulic disc brakes front and rear

Active Features

Not typically standard on this model/year, check specific regional variants.

Passive Features

Lighting:

Halogen headlight, LED taillight (typical)

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, clock, fuel gauge, and indicator lights.

Driver Assistance

ABS Availability:

ABS was an optional feature on some later KLX models, but not standard for the 2009-2012 D-TRACKER X in many markets.

Connectivity

Connectivity Features:

N/A (Motorcycle of this era does not typically feature advanced connectivity).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km or 6 months, consult manual for exact figures.

Spark Plug Replacement:

Typically every 10,000-15,000 km, consult manual.

Air Filter Cleaning:

Regular inspection and cleaning/replacement based on riding conditions (e.g., every 2,000-4,000 km).

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG or higher, JASO MA compliant motorcycle oil.

Engine Oil Capacity:

Approx. 1.6 L (without filter change), 1.8 L (with filter change).

Coolant Type:

Ethylene glycol based coolant, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4

Known Issues

Common Issues:

Potential for occasional stalling in older models if not properly maintained; carburetor adjustment/cleaning might be needed on non-FI models; chain wear; general wear and tear on suspension and brakes due to its dual-purpose nature.

📚 Vehicle History

Brand Heritage

Kawasaki Heritage:

Kawasaki has a long history in motorcycle manufacturing, known for performance and reliability, particularly in off-road and sportbike segments.

Model Evolution

Klx Lineage:

The KLX series represents Kawasaki's lineage of dual-purpose and off-road motorcycles, evolving over decades with technological advancements.

Production

Production Region:

Primarily Japan (Kawasaki Heavy Industries)

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

While specific awards for this exact model year are not prominently documented, the KLX series is generally recognized for its reliability, performance, and value in the dual-sport/supermoto segment.